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E4.1 Introduction Advantages Universal: attachment from any side Low noise: optional dampening pads
Chip protection: openable lids
Long lifetime: gliding surfaces for long travels
High stability: "undercut" design
25% faster: easy assembly with QuickLock-crossbars
®
ONE e-chain series for almost any application The E4.1 system combines all the advantages of its three predecessors. E4.1 benefits from 25 years of igus experience in 4-piece e-chains and is the best igus e-chain in the product range. The E4.1 series is stronger with the same or smaller dimensions than its predecessors. Almost all accessories and mounting dimensions are identical. With the E4.1, the service life of your application can be still increased with lower costs. •Undercut design for high lateral stability, high tensile force on long travels and for large unsupported lengths •Good for side-mounted applications •Noise dampening pads •Inner and outer links for quick assembly, with or without pretension •Dirt repellant, with smooth, wear-resistant surface and side wear pads ®
®
®
®
Typical industries and applications
• Crane •Indoor crane •Composting plants
Straight run: due to inner/outer link principle
No camber: no rework needed due to special design Precise separation: notch crossbar with visual scale
• Sewage plants • Machine tools • General mechanical engineering • Materials handling technology • Construction machinery • Any type of machines •Robotics Fraunhofer
I PA
TESTED' DEVICE
IPA Qualification Certificate - Report IG 1303-640-1: ISO Class 2, according to DIN EN ISO 14644-1 for system E4.1, series E4.32.10.063.0.CR at v = 0,5 / 1,0 / 2,0 41 dB(A) tested at igus lab, v = 1,8 m/s unsupported, series E4.21.060.038.0 ®
Electrically conductive ESD/ATEX versions
Low noise operation: due to integrated "brakes"
390
Discover the advantages
several series available from stock e-tubes available as special design with HT material for 850°C hot chips
www.igus.eu/best/E4.1
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E4.1 Features Accessories
IE
11 0
New generation interior separation - even more cable-friendly
Previous interior separation - still available www.igus.eu/E4.1
KMA mounting brackets with attachment options from any side
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips ►from page 656
Guide troughs - "aluminium SuperTrough" basic and heavy duty ► from page 690
Support tray kit. For support of the lower run ► from page 740
Up to 25% more unsupported length with
QuickLock crossbar - reduce assembly
autoglide crossbars available, long travels
XXL material ►www.igus.eu/E4.1
time up to 25%
without guide troughs
The extension link design allows virtually unlimited side-by-side extension
Round or square extender crossbar - safe guiding for large hoses
+25% ≈7m
www.igus.eu/E4.1
The E4 e-chain opener reduces assembly time www.igus.eu/E4savetime ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
391
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E4.1 Any application with one e-chain
®
Undercut design combined with the inner/outer-link solution Smooth, cable-friendly inner surfaces
Low noise operation through integrated "brake" on the radial stop dogs
Special e-chain link contour provides low rolling noise ®
392 Discover the advantages
Smooth and wear-resistant gliding surface - no additional glide shoe
Optional noise dampening pads
www.igus.eu/best/E4.1
Option with or without pretension by reversing outer links
Straight run and fast assembly due to inner- / outer-link design
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E4.1 Moving energy made easy High strength and rigidity, for easy installation Perfect ESD suitability due "tongue and groove" design
Very high stability due to the undercut design
Strong crossbars with double locking
Double vertical stop dog system for larger unsupported lengths
Cable-friendly, Intergrated Iateral wear pads for a long service rounded crossbar life (also for side-mounted applications)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
393
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E4.1 Selection table Series
Inner height hi [mm]
Inner width Bi [mm]
Outer width Outer height Ba [mm] ha [mm]
Bend radius R [mm]
Unsupported max. length. [m]
page
Crossbars every link e-chains for demanding applications ®
E4.21 E4.28 E4.32 E4.42 E4.56 E4.80 E4.112 E4.162 800 840 E4.350
21 28 32 42 56 80 112 162 200 204 350
30 - 140 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 50 - 600 200 - 600 200 - 600 100 - 563 400 - 800
44 - 154 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 102 - 652 256 - 656 260 - 660 160 - 623 540 - 940
28 42 54 64 84 108 140 195 236 236 450
38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000 250 - 1000 325 - 1000 325 - 1000 500 - 1000
2,50 2,50 3,30 4,00 5,00 6,20 6,50 6,75 8,00 8,00 6,20
398 402 408 414 420 426 432 438 442 446 450
Crossbars every 2nd link e-chains for almost any application - standard ®
H4.32 H4.42 H4.56 H4.80 H4.112
32 42 56 80 112
50 - 400 50 - 400 50 - 600 50 - 600 50 - 600
73 - 423 76 - 426 84 - 634 100 - 650 102 - 652
54 64 84 108 140
63 - 300 75 - 350 135 - 500 150 - 1000 200 - 1000
3,30 4,00 5,00 6,20 6,50
408 414 420 426 432
e-tubes fully enclosed, excellent cable protection
4 R4.28 R4.32 R4.42 R4.56 R4.80 R4.112
28 32 42 56 80 108
50 - 300 50 - 300 50 - 300 75 - 462 100 - 462 200 - 400
.-.11111
70 - 320 73 - 323 76 - 326 109 - 497 150 - 513 252 - 452
42 54 64 84 108 140
Request Info
75 - 250 125 - 300 125 - 350 135 - 500 200 - 1000 250 - 1000 1-800-453-1692 www.aboveboardelectronics.com
394 More information
www.igus.eu/E4.1
2,50 3,30 4,00 5,00 6,20 6,50
402 408 414 420 426 432
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E4.1 Technical data Overview Technical data ≤ 10 [m/s] / ≤ 50 [m/s ]
Gliding speed / acceleration FLG FLB
n
2
Speed FLG / acceleration FLG
≤ 20 [m/s] / ≤ 200 [m/s ]
Speed FLB / acceleration FLB
≤ 3 [m/s] / ≤ 6 [m/s ]
2
2
-40°C – +120°C
Material - permitted temperature °C, igumid G
A
Flammability class, igumid G
• FL
G
= with straight upper run
• FL
B
VDE 0304 IIC UL94-HB = with permitted sag
Installation types, maximum travels Or e-chain / e-tube Series
Unsupported
E4.21
®
Gliding
Vertical hanging
Vertical standing
Side mounted unsupported
≤ 2,5 m
≤ 120 m
≤ 40 m
≤ 3,0 m
≤ 1,0 m
E4.28/R4.28
≤ 2,5 m
≤ 200 m
≤ 80 m
≤ 5,0 m
E4.32/H4.32/R4.32
≤ 3,3 m
≤ 200 m
≤ 80 m
E4.42/H4.42/R4.42
≤ 4,0 m
≤ 300 m
E4.56/H4.56/R4.56
≤ 5,0 m
E4.80/H4.80/R4.80
•-0°4 %dr
II,
•
0......
1
Zig-zag application
Unsupported length lower run
with rework
upon request
upon request
≤ 1,2 m
with rework
upon request
upon request
≤ 5,0 m
≤ 1,5 m
with rework
upon request
upon request
≤ 100 m
≤ 6,0 m
≤ 2,0 m
with rework
upon request
upon request
≤ 400 m
≤ 100 m
≤ 6,0 m
≤ 2,5 m
with rework
upon request
upon request
≤ 6,2 m
≤ 400 m
≤ 120 m
≤ 6,0 m
≤ 3,0 m
with rework
upon request
upon request
E4.112/H4.112/R4.112 ≤ 6,5 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 3,0 m
with rework
upon request
upon request
with rework
upon request
upon request
Rotary
E4.162
≤ 6,75 m
≤ 450 m
≤ 120 m
≤ 6,0 m
800
≤ 8,0 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 6,0 m
with rework
upon request
upon request
840
≤ 8,0 m
≤ 450 m
≤ 120 m
≤ 6,0 m
≤ 6,0 m
with rework
upon request
upon request
E4.350
upon request
upon request
upon request
upon request upon request with rework
upon request
upon request
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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E4.1 Order keys and options Options with order keys | based on series E4.56/H4.56/R4.56 Standard
Part No. Standard
Additional noise dampening with pads
QuickLock crossbar reduce assembly time up to 25%
Part No.
Part No. QuickLock crossbar for inner radius
Low noise (with pads)
Part No. QuickLock crossbar
Part No. QuickLock crossbar
for outer radius
for both radii
E4.56.30.R.0
ES4.56.30.R.0
E4.56.30QZ.R.0 E4.56.30QE.R.0 E4.56.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every link
H4.56.30.R.0
HS4.56.30.R.0
H4.56.30QZ.R.0 H4.56.30QE.R.0 H4.56.30Q.R.0
Crossbar every link
Crossbar every link
Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link
R4.56.30.R.0
RS4.56.30.R.0
e-tube, closed
e-tube, closed
Delivery from stock
Delivery time: upon request
Delivery time: upon request Request Info
Delivery time: upon request
Delivery time: upon request
1-800-453-1692 www.aboveboardelectronics.com
•
Order example | based on series E4.56/H4.56/R4.56 Order example for complete e-chain (3,0 m, with crossbars every link), colour black, mounting brackets and interior separation ®
e-chain (3,0 m) ®
Please indicate e-chain length or number of links: 3,0 m or 33 links ®
E4.56.30.300.0
+ Mounting brackets KMA - 1 set (with odd number of links and integrated C-profiles)
E4.560.30.1.12.C
+ Interior separation with 2 separators assembled every 2nd link
2 x 56.1.1
Order text: 3,0 m E4.56.30.300.0 + E4.560.30.1.12.C + 2 x Part No. 56.1.1
®
Magnetically detectable plastic e-chains for the food- and tobacco industry
CD
•The material igumid DT is detected to the tiniest fragment all common metal detection systems •Particles as small as 1.0 mm can be recognised for fragments passing at speeds of 20 m/min More information www.igus.eu/detectablechain
396 More information
www.igus.eu/E4.1
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E4.1 Order keys and options
Simply turn outer side link no additional work
Reverse bend Unsupported radius for circu- lengths +25% lar movements possible
No burning-in of hot chips up to 850°C (1562°F)
ESD / ATEX classified e-chains II 2 GD
Magnetically detectable plastic e-chains
Part No. NC-version
Part No. RBR
Part No. igumid HT-material
Part No. ESD-material
Part No. igumid DT-material
Part No. XXL-material 1)
®
180°=NC
0 0
®
A
+25% ≈7m
D
E4.56.30.R.0.NC E4.56.30.R1/R2.0 E4.56.30.R.0.XXL R4.56.30.R.0.HT E4.56.30.R.0.ESD E4.56.30.R.0.DT Crossbar every link
Crossbar every link
Crossbar every link
Complete e-tube2)
Crossbar every link
Crossbar every link
H4.56.30.R.0.NC H4.56.30.R1/R2.0 H4.56.30.R.0.XXL R4.56.30HT.R.0 H4.56.30.R.0.ESD H4.56.30.R.0.DT Crossbar every 2nd link Crossbar every 2nd link Crossbar every 2nd link Lid and bottom
R4.56.30.R.0.NC e-tube, closed
RBR for e-tubes ® please consult igus ®
Crossbar every 2nd link Crossbar every 2nd link
R4.56.30.R.0.XXL R4.56.30HTZ.R.0 R4.56.30.R.0.ESD R4.56.30.R.0.DT e-tube, closed
Bottom only
e-tube, closed
e-tube, closed
R4.56.30HTE.R.0 Lid only
Delivery time: upon request
Delivery time: upon request
Request Info
Delivery time: several series Delivery time: from stock upon request
Delivery time: upon request
Delivery time: upon request
1) Sidebands made from XXL-material
2) Available upon request, please consult igus for delivery time!
3) for the food- and tobacco industry
®
1-800-453-1692
IA
A
www.aboveboardelectronics.com
Order key and colour options | based on series E4.56/H4.56/R4.56 Order key e-chain crossbars every link e-chain crossbars every 2nd link e-tube fully enclosed ®
®
Series / Type Inner height Width index (depends on Bi) Bend radius R Colour index (standard black)
General igus colour options for e-chains and e-tubes ®
E4.56.30.300.0 Colours H4.56.30.300.0 •Black R4.56.30.300.0 •Slate grey
®
Order index Colours .0 .ESD .HT .3 .31
Standard, from stock! only ESD material
•Grey brown only HT material only for e-chains •Grey •Dusty grey only for e-tubes
®
White Grey white Orange Yellow Light grey
Order index for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
for e-chains /e-tubes ®
e-chains /e-tubes ®
.1 .1S .2 .4 .14
Black e-chains available from stock! Delivery time for special colours: upon request ®
Aluminum lid for plastic e-tube R4.1 Openable, tight, with separation notches Lid notches allow easy positioning of the interior separation Special plastic clips facilitate easy assembly Width continuously adjustable Lids snap-open along both sides Material: aluminium (EN AW-6060) Compatible with the interior separation product range. More Information www.igus.eu/alulid
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
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E4.1 Series E4.21 Product range
E4.21
21
Stable due to undercut design, small inner height
...E4.21 crossbars every link
®
e-chains | Series E4.21 crossbars every link (removable along the inner and outer radius) Part No. e-chains
®
R.1)
E4.21. 030. E4.21. 040. R.1) E4.21. 050. R.1) E4.21. 060. R.1) E4.21. 070. R.1) E4.21. 080. R.0 1)
Bi
Ba
E4.21
[mm]
[mm]
[kg/m]
Part No. e-chains
Bi
Ba
E4.21
[mm]
[mm]
[kg/m]
30 40
44 54
≈ 0,60
E4.21. 090. R.0 E4.21. 100. R.0
90 100
104 114
≈ 0,82
50 60
64 74
≈ 0,67
110 120
124 134
≈ 0,89
≈ 0,71
E4.21. 110. R.0 E4.21. 120. R.0
70 80
84 94
≈ 0,74
E4.21. 140. R.0
140
154
≈ 0,99
≈ 0,64
®
≈ 0,85 ≈ 0,92
≈ 0,78
ESD/ATEX version available from stock
Available bend radii R [mm] 038 | 048 | 063 | 075 | 100 | 150 | 200 Supplement Part No. with required radius (R). Example: E4.21.120.100.0 = e-chain with crossbars every link, inner width Bi 120 mm, radius R 100 mm, colour black ®
ESD/ATEX permanently conductive e-chains - E4.21 several widths with delivery from stock: inner widths Bi 30 - 70, radii R 48 - 100. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
398 More information
www.igus.eu/E4.21
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E4.1 Series E4.21 Dimensions
E4.21 656
698
Ba Bi 13
≤18 mm
Inner height Pitch Links/m Chain length
21 mm 30,5 mm/link 33 (1007 mm) S/ + K 2
S S/2
D
FLG 2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
R
Fixed end 30,5
H
1.0
Unsupported length FLG / FLB [m] Length of travel S [m]
28
0
H - 28
Moving end
HF = H + 30
FLB
21 28
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
20
Fill weight [kg/m]
Unsupported applications | Short travels
R
038
048
063
075
100
150
H
104
124
154
178
228
328
428
D K
98 185
108 215
123 260
135 300
160 380
210 535
260 690
200
The required clearance height: HF = H + 30 mm (with 1,5 kg/m fill weight)
Gliding applications | Long travels from 10 m to max. 120 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 4 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
038 76
048 96
063 126
075 152
100 135
150 135
200 135
D2+25 K2 ACL
085 185 –
095 215 –
110 260 –
120 300 –
430 640,5 270
580 945,5 370
730 1250,5 470
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
399
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E4.1 Series E4.21 Accessories
E4.21
KMA mounting brackets | Attachment from any side | Pivoting Fixed end E4.210...1.1
Moving end E4.210...1.2 35
35
30,5
—Ear 0g
Bi + 18 Bi + 9 Bi
Bi Bi + 9 Bi + 18
0
48°
f-rNL- Ei Ei - I - Ei Ei - I - 19 Ei - I - Ei Ei - I - 19 El -Irrn 8,5
SW7
48°
8,5
ø 4,3
KMA pivoting | Recommended for unsupported and gliding applications Width Index 030. 040. 050. 060. 070. 080.
► ► ► ► ►
Bi
Bi
Part No. full set KMA pivoting
[mm]
Width Index
E4.210. 030.1.12 E4.210. 040.1.12
30 40
090. 100.
E4.210. 090.1.12 E4.210. 100.1.12
90 100
E4.210. 050.1.12 E4.210. 060.1.12 E4.210. 070.1.12
50 60 70
110. 120. 140.
E4.210. 110.1.12 E4.210. 120.1.12 E4.210. 140.1.12
110 120 140
E4.210. 080.1.12
80
Special mounting bracket feature - E4.21 • Special design of the counterbore as a hexagon allows the inlay of the M4 nut or the hexagon screw head • Note: E4.21 mounting brackets with attachment points from all sides, must always end with an inner link (odd number of links). For the preassembled mode please add index A.
Part No. full set KMA pivoting
[mm]
E4.210.120.1.12 A Part No. structure
111
A…must be indicated on preassembled configurations
Full set Odd numbers of links Width index Series
A
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
400 More information
www.igus.eu/E4.21
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Seite 401
E4.1 Series E4.21 Accessories
E4.21
Interior separation
2
T2112
min.12
111.X
T2113.Z
5,5
6,5
5
5
20
IZZ/zIft m
T2111
Note: please observe a lateral spacing of 12 mm to the side links. As standard separators are assembled every 2nd e-chain link! ®
AI
Standard separator T2102
Separator for e-chains
Is used when vertical separation is required. Due to its slot, it allows basic vertical/horizontal shelving arrangements.
®
E
8 1,5
unassembled T2102 assembled T2112
Notch separator T2101
Notch separator
Can be locked securely in 2 mm increments due to gaps on the crossbars of e-chains . The separator cannot slide sideways during operation.
for e-chains
®
®
unassembled T2101 assembled T2111
8
2
nil
1,5
X
Full-width shelf 110.X
Full-width shelf (30-120 mm)
This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different
unassembled 110.X assembled 111.X
heights.
Full-width shelf Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
030 040 050
110.30 110.40 110.50
111.30 111.40 111.50
070 080 090
110.70 110.80 110.90
111.70 111.80 111.90
110 120
110.110 110.120
111.110 111.120
060
110.60
111.60
100
110.100
111.100
Request Info
1-800-453-1692 www.aboveboardelectronics.com
Separator with integrated strain relief Strain relief separator Part No. T2103.Z can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
Optional: support tray kit - for support of the lower run
•Simple one-piece support trays according to your requirements and specification •Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options
I SHHUll Iii I 'LTI• • 111 E! 1
®
More information
from page 740
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
401
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00
E4.1 Series E4.28 Product range
28
Stable due to undercut design, small inner height
28
TI ...E4.28 crossbars every link
...R4.28 fully enclosed
®
e-chains | Series E4.28 crossbars every link (removable along the inner and outer radius) e-tubes | Series R4.28 fully enclosed (hinged lids, snap-open along the outer radius from one side) Part No. e-chains / e-tubes
Bi
Ba
E4.28
R4.28
[mm]
[mm]
[kg/m]
[kg/m]
E4.1) – 28. 040. R.0 E4.1) R4. 28. 050. R.0
40 50
60 70
≈ 1,06
–
≈ 1,11
≈ 2,20
28. 052. R.0
52 62
72 82
≈ 1,13
–
≈ 1,17
–
70 75 87
90 95 107
≈ 1,20
–
≈ 1,23
≈ 2,32
≈ 1,28
100
120
≈ 1,37
®
E4. –
28. 062. R.0 28. 070. R.0 E4.1) R4. 28. 075. R.0 E4.1) – E4.1) –
E4.1) – 28. 087. R.0 E4.1) R4. 28. 100. R.0
*Radius not available for e-tubes 1)
Part No. e-chains / e-tubes
Bi
Ba
E4.28
[mm]
[mm]
[kg/m]
[kg/m]
E4.1) R4. 28. 125. R.0 E4. R4. 28. 150. R.0
125 150
145 170
≈1,51
≈ 2,78
≈ 1,61
≈ 3,02
175 200
195 220
≈ 1,71
≈ 3,26
≈ 1,84
≈ 3,50
225 250 275
245 270 295
≈ 1,99
≈ 3,82
≈ 2,14
≈ 3,98
–
E4. R4. 28. 175. R.0 E4. R4. 28. 200. R.0 E4. R4. 28. 225. R.0 E4. R4. 28. 250. R.0 E4. – 28. 275. R.0
≈ 2,27
–
≈ 2,54
E4. R4. 28. 300. R.0
300
320
≈ 2,39
≈ 4,46
®
R4.28
A ESD/ATEX version available from stock
Available bend radii R [mm] 055* | 063* | 075 | 100 | 125 | 150 | 175 | 200 | 250 Supplement Part No. with required radius (R). Examples: E4.28.100.100.0 = e-chain with crossbars every link, inner width Bi 100 mm, radius R 100 mm, colour black R4.28.100.100.0 = e-tube fully enclosed, inner width Bi 100 mm, radius R 100 mm, colour black ®
ESD/ATEX permanently conductive e-chains - E4.28 several widths with delivery from stock: inner widths Bi 40 - 125, radii R 55 - 125. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
402 More information
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E4.28 R4.28
E4.1 Series E4.28 Dimensions 656
702
Ba Bi
≤25 mm
Inner height Pitch Links/m Chain length
FLB
28 mm 46 mm/link 22 (1012 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
H - 42
0
46
H
Moving end R
R
055*
063*
075
100
125
150
175
200
250
H
152
168
192
242
292
342
392
442
542
D K
145 265
153 290
165 330
190 410
215 485
240 565
265 645
290 725
340 880
HF = H + 40
FLG
42
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
28 42
Fill weight [kg/m]
Unsupported applications | Short travels
The required clearance height: HF = H + 40 mm (with 1,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 10 m to max. 200 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 5 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
055* 110
063* 126
075 150
100 158
125 158
150 158
175 158
200 158
250 158
D2+25 K2 ACL
122 265 –
130 290 –
142 330 –
350 598 150
490 782 270
530 920 300
665 1104 400
730 1242 450
935 1610 600
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
403
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20.06.2015
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Seite 404
E4.1 Series E4.28 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...280/281... * .1
Moving end ...280/281...0 * .2
30°
Bi + 12
Bi + 12 Bi + 24
58,5
Bi
Bi + 24 Bi + 12
58,5
Frontal view of KMA
30°
5,5
12,5
15
12,5
15
17
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 040. 050. 052. 062. 070. 075. 087. 100.
Ifiii...M11. _1=11_1M Part No. full set KMA pivoting
Bi
Part No. full set KMA locking
E4. – 280. 040 .D * .12 E4. R4. 280. 050 .D * .12 E4. – 280. 052 .D * .12 E4. – 280. 062 .D * .12 E4. – 280. 070 .D * .12
E4. – 281. 040 .❑ * .12 E4. R4.281. 050 .❑ * .12 E4. – 281. 052 .❑ * .12 E4. – 281. 062 .❑ * .12 E4. – 281. 070 .❑ * .12
E4. R4. 280. 075 .D * .12 E4. – 280. 087 .D * .12 E4. R4. 280. 100 .D * .12
E4. R4.281. 075 .❑ * .12 E4. – 281. 087 .❑ * .12 E4. R4.281. 100 .❑ * .12
Width Index
[mm]
40 50 52 62 70 75 87
E4. R4. 281. 125 .❑ * .12 E4. R4. 281. 150 .❑ * .12 E4. R4. 281. 175 .❑ * .12 E4. R4. 281. 200 .❑ * .12 E4. R4. 281. 225 .❑ * .12
E4. R4. 280. 250 .❑ * .12 E4. – 280. 275 .❑ * .12 E4. R4. 280. 300 .❑ * .12
E4. R4. 281. 250 .❑ * .12 E4. – 281. 275 .❑ * .12 E4. R4. 281. 300 .❑ * .12
300.
Bi
Part No. full set KMA locking
125. ► E4. R4. 280. 125 .❑ * .12 150. ► E4. R4. 280. 150 .❑ * .12 175. E4. R4. 280. 175 .❑ * .12 200. E4. R4. 280. 200 .❑ * .12 225. E4. R4. 280. 225 .❑ * .12 250. 275.
100
Part No. full set KMA pivoting
[mm]
125 150 175 200 225 250 275 300
E4.280.100. 2 .12A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
1m
3
4
5
1 2
=2 3
4
L
A…must be indicated on preassembled configurations Full set Even numbers of links Width index Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
404 More information
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Seite 405
E4.28 R4.28
E4.1 Series E4.28 Accessories ®
Interior separation | New generation | Only for e-chains
(e-tubes
next page)
28
2,5
111111L=L_ 14
"r
14
Previous interior separation with optional elements www.igus.eu/E4.28
Me •• 28.1.1
215.09
2310.X
28.2.1
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
x
2,5
AL
10
28.1
unassembled 28.1 assembled 28.1.1
4 2,5 28.2
X
unassembled 28.2 assembled 28.2.1
10
2,5
9 _E._
-
unassembled 205.09 assembled 215.09 Full-width shelf,
X -1
lockable unassembled 2300.X assembled 2310.X
M:1
Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.
Spacer 205.09 Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when
®
MM
Separator with a wide base for maximum holding strength in the e-chain .
For even faster installation
Separator, narrow head
Spacer for e-chains
illk
Standard - for any application ®
44 X
1
Standard separator, wide base
spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications).
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full-width shelves Width X [mm] unassembled assembled 015 2300.015 2310.015 025 2300.025 2310.025 030 2300.030 2310.030 038 2300.038 2310.038 040 2300.040 2310.040 050 057
Width X [mm] unassembled assembled 060 2300.060 2310.060 062 2300.062 2310.062 065 2300.065 2310.065 070 2300.070 2310.070 075 2300.075 2310.075
2300.050 2310.050 077 2300.057 2310.057 080
Request Info
Width X [mm] unassembled assembled 087 2300.87 2310.087 090 2300.90 2310.090 100 2300.100 2310.100 103 2300.103 2310.103 110 2300.110 2310.110
2300.077 2310.077 120 2300.080 2310.080 125
2300.120 2310.120 2300.125 2310.125
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
405
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20.06.2015
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Seite 406
E4.1 Series E4.28 Accessories Interior separation | Only for e-tubes (e-chains
®
Option 2: separation with shelves
28
9
9
5
5
5
Option 1: separation with full-width shelf
previous page)
vi,
2.
7613
7612
221.X
2210.X
min.15
Note e-tube: please observe a lateral spacing of 15 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
10
i ,-, ,, i i
2,5
10
3
Separator 7603 (e-tubes only) Is used when vertical separation is required. Due to its slot,
Separator for e-tubes unassembled 7603 assembled 7613 Full-width shelf (40-200 mm)
X-1
unassembled 220.X assembled 221.X
it allows basic vertical/horizontal shelving arrangements.
Full-width shelf 220.X This option is for applications with many thin cables with similar diameters. Full-width shelves can be fitted at 3 different heights.
Full-width shelf Width X [mm] 040 050 062
unassembled
assembled
Width X [mm]
unassembled
assembled
Width X [mm]
unassembled
assembled
220.40 220.50 220.62
221.40 221.50 221.62
075 087 100
220.75 220.87 220.100
221.75 221.87 221.100
150 175 200
220.150 220.175 220.200
221.150 221.175 221.200
070
220.70
221.70
125
220.125
221.125
10
Middle plate 7602 (e-tubes only)
Middle plate for e-tubes
6 ?
2,5
10
4
unassembled 7602 assembled 7612
Shelf 2200.X
Shelf (18-149 mm)
X X-7
unassembled 2200.X assembled 2210.X
1m
To achieve a modular shelving by shelf 2200.X. Can be fitted at 3 different heights.
For horizontal separation. Shelves of various widths can be fitted at 3 different heights.
Shelves Width X [mm] 018 023
unassembled
assembled
assembled
2210.18 2210.23
Width X [mm] 043 048
unassembled
2200.18 2200.23
2200.43 2200.48
2210.43 2210.48
028 033 038
2200.28 2200.33 2200.38
2210.28 2210.33 2210.38
058 068 073
2200.58 2200.68 2200.73
2210.58 2210.68 2210.73
Width X [mm] 088 099
unassembled
assembled
2200.88 2200.99
2210.088 2210.099
124 149
2200.124 2200.149
2210.124 2210.149
Request Info
406 More information
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Seite 407
E4.1 Series E4.28 Further accessories
E4.28 R4.28
Separators with integrated strain relief Strain relief separators Part No. 28.Z (e-chains ) and Part No. 28.ZT (e-tubes) can be integrated into the mounting bracket and can be placed at any point of the e-chain . It combines strain relief and interior separation, it can be installed on the first or last e-chain link and is easy to assemble without any screws. More information from page 676 ®
®
®
Optional: support tray kit - for support of the lower run
••Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets •igus support tray - available in 2 types and 4 options ®
More information
from page 740
Due to the "undercut design" igus E4.1 series feature high lateral stability. High lateral accelerations of up to 8 m/s can be managed on this milling maschine for bicycles ®
2
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
407
04C)-EU-D-IT-FR-390-515miJU2a
E4.32 H4.32 R4.32
20.06.2015
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Seite 408
E4.1 Series E4.32 Product range
ICI CI 32
Stable due to undercut design, medium inner height
...E4.32 crossbars every link
...H4.32 crossbars every 2 link
32
...R4.32 fully enclosed
nd
®
e-chains | Series E4.32 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.32 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.32 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.32 H4.32 R4.32
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4.1) H4. R4.2) 32. 05. R.0 E4.1) H4. – 32. 06. R.0 E4.1) H4. R4. 32. 07. R.0 E4. H4. – 32. 087. R.0
50 68
73 91
1,68
1,62
1,85
1,81
1,68
–
75 87
98 110
1,85
1,70
2,11
1,92
1,73
–
E4. H4. – 32. 097. R.0 E4.1) H4. R4. 32. 10. R.0 E4. H4. R4. 32. 11. R.0 E4. H4. – 32. 112. R.0 E4. H4. R4. 32. 12. R.0 E4. H4. – 32. 137. R.0 E4.1) H4. R4. 32. 15. R.0 E4. H4. – 32. 162. R.0
97 100 108
120 123 131
1,98
1,76
–
2,00
1,78
2,38
2,06
1,80
2,45
112 125
136 148
2,07
1,81
–
2,18
1,87
2,61
137 150 162
161 173 186
2,24
1,89
–
2,33
1,94
2,84
2,36
1,95
–
E4. H4. R4. 32. 17. R.0 E4.1) H4. – 32. 18. R.0 E4. H4. – 32. 187. R.0 E4.1) H4. R4. 32. 20. R.0
168 175 187 200
191 198 211 223
2,44
1,99
3,04
2,46
2,00
–
2,51
2,03
–
2,63
2,09
3,37
Part No. e-chains / e-tubes ®
*Radius not available for e-tubes 1)
Bi
Ba
E4.32 H4.32 R4.32
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
32. 212. R.0 212 32. 23. R.0 225
236 248
2,68
2,12
–
2,78
2,17
–
E4. H4. – 32. 237. R.0 237 E4. H4. R4. 32. 25. R.0 250
261 273
2,81
2,18
–
2,95
2,25
3,85
32. 262. R.0 262 32. 28. R.0 275 32. 29. R.0 287
286 298 311
3,03
2,29
–
3,10
2,33
–
3,14
2,34
–
E4. H4. R4. 32. 30. R.0 300 E4. H4. – 32. 312. R.0 312
323 336
3,27
2,41
4,37
3,29
2,42
–
E4. H4. – E4. H4. – E4. H4. –
32. 325. R.0 325 32. 337. R.0 337 32. 350. R.0 350
348 361 373
3,39
2,47
–
3,45
2,50
–
3,68
2,61
–
E4. H4. E4. H4. E4. H4. E4. H4.
32. 362. R.0 32. 375. R.0 32. 387. R.0 32. 400. R.0
386 398 411 423
3,78
2,66
–
3,85
2,70
–
3,92
2,73
–
3,98
2,77
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
– – – –
362 375 387 400
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
Available bend radii R [mm] 063* | 075* | 100* | 125 | 150 | 175 | 200 | 220 | 250 | 300 Supplement Part No. with required radius (R). Examples: E4.32.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.32.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.32.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
ESD/ATEX permanently conductive e-chains - E4.32 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 63 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
408 More information
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E4.32 H4.32 R4.32
E4.1 Series E4.32 Dimensions 656 Ba Bi
4.7 ≤28 mm
FLB
FLG
704
Inner height Pitch Links/m Chain length
32 mm 56 mm/link 18 (1008 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
56
H - 54
0
H
Moving end R
54
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
32 54
Fill weight [kg/m]
Unsupported applications | Short travels
R
063*
075*
100*
125
150
175
200
220
250
H +20 0
180
204
254
304
354
404
454
494
554
654
D K
174 310
186 350
211 430
236 505
261 585
286 665
311 745
331 805
361 900
411 1055
HF = H + 40
04C)-EU-D-IT-FR-390-515miJU2a
300
The required clearance height: HF = H + 40 mm (with 2,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 10 m to max. 200 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
ACL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 7 and 10 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
063* 126
075* 150
100* 166
125 166
150 166
175 166
200 166
220 166
250 166
300 166
D2+25 K2 ACL
146 310 –
158 350 –
370 616 160
470 784 210
500 896 240
655 1120 370
770 1288 460
900 1456 540
930 1568 570
1100 1904 690
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
409
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E4.32 H4.32 R4.32
20.06.2015
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Seite 410
E4.1 Series E4.32 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...320/321... * .1
Moving end ...320/321... * .2
73
22
5,5
73
raft]II
M 1111
30°
Bi
Bi + 14
1111
Bi + 27 Bi + 14
1111
Frontal view of KMA
0
30° 1 NI
mei
ir m t
1 NI
11
12,5.. 22,5
11
k aco5
22,5
U.12,5
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 087. 09. 10. 11.
Part No. full set KMA pivoting E4. R4. 320. 05 . * .12.C E4. – 320. 06 . * .12.C E4. R4. 320. 07 . D * .12.C E4. – 320. 087. * .12.C E4. – 320. 097. * .12.C
Bi
Part No. full set KMA locking
[mm]
E4. R4. 321. 05 . * .12.C E4. – 321. 06 . * .12.C E4. R4. 321. 07 . * .12.C E4. – 321. 087. * .12.C E4. – 321. 097.0 * .12.C
50 68
_1111•11Width Index
212. 23.
Part No. full set KMA pivoting
E4. – 320. 212 . * .12.C E4. – 320. 23 . * .12.C E4. – 320. 237 . * .12.C E4. R4. 320. 25 . * .12.C E4. – 320. 262 .0 * .12.C
Bi
Part No. full set KMA locking
[mm]
E4. – E4. –
321. 212 . * .12.C 321. 23 . * .12.C E4. – 321. 237 . D * .12.C E4. R4. 321. 25 .D * .12.C E4. – 321. 262 .0 * .12.C
75 87
237. 25.
97 100 108
262. 28. 29.
112 125
30. 312.
137 150 162
325. 337. 350.
E4. – 320. 28 . * .12.C E4. – 321. 28 . * .12.C E4. – 320. 29 . * .12.C E4. – 321. 29 .D * .12.C E4. R4. 320. 30 . * .12.C E4. R4. 321. 30 . D * .12.C E4. – 320. 312 . * .12.C E4. – 321. 312 . * .12.C E4. – 320. 325 . * .12.C E4. – 321. 325 . * .12.C E4. – 320. 337 . * .12.C E4. – 321. 337 . D * .12.C E4. – 320. 350 . * .12.C E4. – 321. 350 .D * .12.C
212 225 237 250 262 275 287
137. 15. 162.
E4. R4. 320. 10 . * .12.C E4. R4. 321. 10 . * .12.C E4. R4. 320. 11 . * .12.C E4. R4. 321. 11 . * .12.C E4. – 320. 112. D * .12.C E4. – 321. 112. * .12.C E4. R4. 320. 12 . * .12.C E4. R4. 321. 12 . * .12.C E4. – 320. 137. * .12.C E4. – 321. 137. * .12.C E4. R4. 320. 15 . D * .12.C E4. R4. 321. 15 . * .12.C E4. – 320. 162. * .12.C E4. – 321. 162. * .12.C
17. 18.
E4. R4. 320. 17 . * .12.C E4. R4. 321. 17 .0 * .12.C E4. – 320. 18 . * .12.C E4. – 321. 18 . * .12.C
168 175
362. 375.
E4. – 320. 362 .0 * .12.C E4. – E4. – 320. 375 . * .12.C E4. –
321. 362 .0 * .12.C 321. 375 . * .12.C
362 375
187. 20.
E4. – 320. 187. * .12.C E4. – 321. 187. * .12.C E4. R4. 320. 20 . D * .12.C E4. R4. 321. 20 . * .12.C
187 200
387. 400.
E4. – 320. 387 . * .12.C E4. – E4. – 320. 400 . * .12.C E4. –
321. 387 .D * .12.C 321. 400 . D * .12.C
387 400
112. 12.
300 312 325 337 350
E4.320.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
A…must be indicated on preassembled configurations C-profile option
=1
®
3
4
5
Full set 1 2
Even numbers of links
=2 3
Width index
4
Series
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
410 More information
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Seite 411
E4.32 H4.32 R4.32
E4.1 Series E4.32 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.32
32
16
3,4
16
5
32.1.1
32.2.1
32.3.1
3210.X
32.4.1
32.5.1
min.30
Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
3
Standard separator, wide base
iX I IX 1 IX D:11 10 :: =
unassembled 32.1 assembled 32.1.1
12 7
Separator for QuickLock crossbar
3
unassembled 32.2 assembled 32.2.1
12 3
Separator, narrow base unassembled 32.3 assembled 32.3.1
8
3
Separator, asymmetrical
2,75
6,25
12 7
unassembled 32.4 assembled 32.4.1 Notch separator for notch crossbar
3
unassembled 32.5 assembled 32.5.1
3,4
12
X -1
Full-width shelf, lockable unassembled 3200.X assembled 3210.X
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
411
04C)-EU-D-IT-FR-390-515miJU2a
0:40 Uhr
Seite 412
E4.1 Series E4.32 Further accessories Extension links | Extender crossbars
Bi 1
Bi 2
73+1
12,5
45
22,5
Bi 3
Bi 3 + 12 Bi 2 + 10 Bi 1 + 12 Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12 ± 3 (Bi 1 + 12 + Bi 2 + 10 + Bi 3 + 12) + 13 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
C7 s
„
0
Extender crossbars | Safe guiding for large hoses
• Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough • Extender crossbar0for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
105 105
round round
no yes
yes no
Request Info
1-800-453-1692 www.aboveboardelectronics.com
412 More information
www.igus.eu/E4.32
ø 5,5
E4.32 H4.32 R4.32
20.06.2015
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 413
E4.1 Series E4.32 Further accessories
E4.32 H4.32 R4.32
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached
• Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Many e-chains are used in this customised CNC-machine for the woodworking industry ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
413
04C)-EU-D-IT-FR-390-515miJU2a
E4.42 H4.42 R4.42
20.06.2015
0:40 Uhr
Seite 414
00
E4.1 Series E4.42 Product range
42
Stable due to undercut design, medium inner height
...E4.42 crossbars every link
...H4.42 crossbars every 2 link
42
...R4.42 fully enclosed
nd
®
e-chains | Series E4.42 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.42 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.42 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.42 H4.42 R4.42
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4.1) H4. R4.2) 42. 05. R.0 E4. H4. – 42. 06. R.0 E4. H4. R4. 42. 07. R.0 E4.1) H4. R4. 42. 087.R.0
50 68
76 94
2,10
2,05
–
2,21
2,10
–
75 87
101 114
2,24
2,12
2,53
2,30
2,15
2,64
E4. H4. – 42. 097.R.0 E4.1) H4. R4. 42. 10. R.0 E4. H4. R4. 42. 11. R.0 E4. H4. – 42. 112.R.0 E4. H4. R4. 42. 12. R.0 E4. H4. – 42. 137.R.0 E4.1) H4. R4. 42. 15. R.0 E4. H4. – 42. 162.R.0
97 100 108
120 126 134
2,35
2,17
–
2,37
2,18
2,76
2,42
2,20
2,85
112 125
139 151
2,43
2,21
–
2,52
2,26
2,98
137 150 162
164 176 189
2,57
2,28
–
2,64
2,32
3,31
2,66
2,33
–
E4. H4. R4. 42. 17. R.0 E4.1) H4. – 42. 18. R.0 E4. H4. – 42. 187.R.0 E4.1) H4. R4. 42. 20. R.0
168 175 187 200
194 201 214 226
2,73
2,36
3,48
2,75
2,37
–
2,79
2,39
–
2,90
2,44
3,79
Part No. e-chains / e-tubes ®
*Radius not available for e-tubes 1)
Part No. e-chains / e-tubes
Bi
Ba
E4.42 H4.42 R4.42
[mm]
[mm]
[kg/m]
[kg/m]
E4. H4. – 42. 212.R.0 E4. H4. – 42. 23. R.0
212 225
239 251
2,94
2,46
–
3,02
2,51
–
E4. H4. – 42. 237.R.0 E4. H4. R4. 42. 25. R.0
237 250
264 276
3,05
2,52
–
3,16
2,58
4,29
E4. H4. – 42. 262.R.0 E4. H4. – 42. 28. R.0 E4. H4. – 42. 29. R.0
262 275 287
289 301 314
3,23
2,61
–
3,29
2,64
–
3,32
2,65
–
E4. H4. R4. 42. 30. R.0 E4. H4. – 42. 312.R.0
300 312
326 339
3,42
2,71
4,78
3,44
2,72
–
E4. H4. – 42. 325.R.0 E4. H4. – 42. 337.R.0 E4. H4. – 42. 350.R.0
325 337 350
351 364 376
3,53
2,76
–
3,58
2,79
–
3,77
2,88
–
42. 362.R.0 42. 375.R.0 42. 387.R.0 42. 400.R.0
362 375 387 400
389 402 414 426
3,85
2,92
–
3,91
2,95
–
3,97
2,98
–
4,02
3,01
–
®
E4. H4. E4. H4. E4. H4. E4. H4.
– – – –
[kg/m]
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
Available bend radii R [mm] 075* | 100* | 115* | 125 | 150 | 160 | 175 | 200 | 250 | 300 | 350 Supplement Part No. with required radius (R). Examples: E4.42.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.42.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black R4.42.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
ESD/ATEX permanently conductive e-chains - E4.42 several widths with delivery from stock: inner widths Bi 50 - 200, radii R 75 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
414 More information
www.igus.eu/E4.42
20.06.2015
0:40 Uhr
Seite 415
E4.42 H4.42 R4.42
E4.1 Series E4.42 Dimensions 656 Ba Bi
4.7 ≤38 mm
FLB
Inner height Pitch Links/m Chain length
42 mm 67 mm/link 15 (1005 mm) S/ + K 2
S S/2
D
FLG
708
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
67
H - 64
0
H
Moving end R
64
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
42 64
Fill weight [kg/m]
Unsupported applications | Short travels
R
075*
100*
115*
125
150
160
175
200
250
300
-0 H +25
214
264
294
314
364
384
414
464
564
664
764
D K
208 370
233 450
248 500
258 530
283 610
293 640
308 685
333 765
383 920
433 1080
483 1235
HF = H + 40
04C)-EU-D-IT-FR-390-515miJU2a
350
The required clearance height: HF = H + 40 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 300 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 8 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
075* 150
100* 200
115* 230
125 186
150 186
160 186
175 186
200 186
250 186
300 186
350 186
D2+25 K2 ACL
174 370 –
199 450 –
435 737 200
475 804 230
570 938 300
623 1072 380
670 1139 380
780 1340 460
1030 1675 660
1150 1943 730
1500 2412 1030
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
415
04C)-EU-D-IT-FR-390-515miJU2a
0:40 Uhr
Seite 416
E4.1 Series E4.42 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...420/421... * .1
Moving end ...420/421...0 * .2
82
82
Frontal view of KMA 6,5
E4.42 H4.42 R4.42
20.06.2015
Bi + 16
Bi
Bi + 32 Bi + 16
30°
30°
15 22,5
22,5 15
22
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications
15°W--11E- _1111•11-
Width Index 05. 06. 07. 087. 09. 10. 11.
Part No. full set KMA pivoting
E4. R4. 420. 05 .D * .12.C E4. – 420. 06 .D * .12.C E4. R4. 420. 07 .ID * .12.C E4. R4. 420. 087.D * .12.C E4. – 420. 097.D * .12.C
137. 15. 162. 17. 18. 187. 20.
Width Index
[mm]
E4. R4. 421. 05 .D * .12.C E4. – 421. 06 .❑ * .12.C E4. R4. 421. 07 .❑ * .12.C E4. R4. 421. 087.❑ * .12.C E4. – 421. 097.❑ * .12.C
E4. R4. 420. 10 .D * .12.C E4. R4. 421. 10 .❑ * .12.C .12.C . E4. R4. 420. 11 .D E4. R4. 421. 11 ❑ * * .12.C E4. – 420. 112.ID * .12.C E4. – 421. 112.❑ * .12.C E4. R4. 420. 12 .D * .12.C E4. R4. 421. 12 .❑ * .12.C .12.C . E4. – 420. 137.D E4. – 421. 137 ❑ * * .12.C E4. R4. 420. 15 .ID * .12.C E4. R4. 421. 15 .❑ * .12.C E4. – 420. 162.D * .12.C E4. – 421. 162.❑ * .12.C
112. 12.
Bi
Part No. full set KMA locking
Part No. full set KMA pivoting
212. ► E4. – 420. 212 .❑ * .12.C 23. ► E4. – 420. 23 .❑ * .12.C 237. ► E4. – 420. 237 .❑ * .12.C 25. ► E4. R4. 420. 25 .❑ * .12.C 262. ► E4. – 420. 262 .❑ * .12.C
50 68 75 87
97 100 108
Bi
Part No. full set KMA locking
421. 212 .❑ * .12.C 421. 23 .❑ * .12.C E4. – 421. 237 .❑ * .12.C E4. R4. 421. 25 .❑ * .12.C E4. – 421. 262 . * .12.C E4. – E4. –
[mm]
212 225 237 250 262 275 287
137 150 162
28. ► E4. – 420. 28 .❑ * .12.C E4. – 421. 28 .❑ * .12.C .12.C . 29. ► E4. – 420. 29 .❑ E4. – 421. 29 ❑ * * .12.C 30. ► E4. R4. 420. 30 .❑ * .12.C E4. R4. 421. 30 .❑ * .12.C 312. ► E4. – 420. 312 .❑ * .12.C E4. – 421. 312 .❑ * .12.C .12.C . 325. ► E4. – 420. 325 .❑ E4. – 421. 325 ❑ * * .12.C 337. ► E4. – 420. 337 .❑ * .12.C E4. – 421. 337 .❑ * .12.C 350. ► E4. – 420. 350 .❑ * .12.C E4. – 421. 350 .❑ * .12.C
E4. R4. 420. 17 .0 * .12.C E4. R4. 421. 17 .❑ * .12.C E4. – 420. 18 .D * .12.C E4. – 421. 18 .❑ * .12.C
168 175
362. ► E4. – 420. 362 .❑ * .12.C E4. – 375. E4. – 420. 375 .❑ * .12.C E4. –
421. 362 . * .12.C 421. 375 .❑ * .12.C
362 375
E4. – 420. 187.D * .12.C E4. – 421. 187.❑ * .12.C .12.C . E4. R4. 420. 20 .ID E4. R4. 421. 20 ❑ * * .12.C
187 200
387. 400.
E4. – 420. 387 .❑ * .12.C E4. – E4. – 420. 400 .❑ * .12.C E4. –
421. 387 .❑ * .12.C 421. 400 .❑ * .12.C
387 400
112 125
ELI
300 312 325 337 350
E4.420.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
1 2
=2 3
A…must be indicated on preassembled configurations C-profile option Full set Even numbers of links Width index
4
Series
A
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
416 More information
www.igus.eu/E4.42
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 417
E4.42 H4.42 R4.42
E4.1 Series E4.42 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.42
42 21
7,5 7,5
3,4
21
5
42.1.1
42.2.1
42.3.1
3210.X
42.4.1
min.30
42.5.1
Note e-tube: please observe a lateral spacing of 30 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
3
Standard separator, wide base
it( I 4
Separator for QuickLock crossbar
3
unassembled 42.2 assembled 42.2.1
14 3
Separator, narrow base
7
Separator, asymmetrical
2,75 8,25
14
4
g
IN m :: = 3
3,4
14
mieizm
For even faster installation Separator for igus QuickLock crossbar 385.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 42.3 assembled 42.3.1
3
Elm
Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 42.1 assembled 42.1.1
14
I0 I0
Standard - for any application
X -1
unassembled 42.4 assembled 42.4.1 Notch separator for notch crossbar unassembled 42.5 assembled 42.5.1 Full-width shelf, lockable unassembled 3200.X assembled 3210.X
El
For side-mounted applications Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 width shelves 050 075 100 115
3200.075 3210.075 150 3200.100 3210.100 175 3200.115 3210.115 200 Request Info
3200.150 3210.150 250 3200.175 3210.175 3200.200 3210.200
3200.250 3210.250
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
417
04C)-EU-D-IT-FR-390-515miJU2a
0:40 Uhr
Seite 418
E4.1 Series E4.42 Further accessories Extension links | Extender crossbars
Bi 1
Bi 2
82+1
15
48,5
22,5
Bi 3
Bi 3 + 14 Bi 2 + 12 Bi 1 + 14 Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14 ± 3 (Bi 1 + 14 + Bi 2 + 12 + Bi 3 + 14) + 16 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m • Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FLG max. can be increased when high fill weights are required ®
Round extender crossbar 0 combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
„
C7 s O
Extender crossbars | Safe guiding for large hoses • Suitable for hoses with a maximum outer diameter of 105 mm • Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar 0 for snap-open crossbars or attached directly on the side link Part No. single part 385.15.RHD115 385.18.RD115
Max Ø [mm] hose
Form
Installation on side link
Combination with snap-open crossbars
105 105
round round
no yes
yes no
Request Info
1-800-453-1692 www.aboveboardelectronics.com
418 More information
www.igus.eu/E4.42
ø 5,5
E4.42 H4.42 R4.42
20.06.2015
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 419
E4.1 Series E4.42 Further accessories
E4.42 H4.42 R4.42
385.02 Option
Option
Option
Option
Bi-37,5 mm
385.03 Bi
Hinged crossbars | When snap-open crossbars must remain attached • Please consult igus for design assistance • Hinged crossbar: Part No. 385.02 • Snap-open crossbar (shortened): Bi-37,5 mm Part No. 385.03 (smallest inner width Bi = 87,5) ®
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification
•Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
419
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 420
ID 0
E4.1 Series E4.56 Product range
56
Stable due to undercut design, large inner height
...E4.56 crossbars every link
...H4.56 crossbars every 2 link
56
...R4.56 fully enclosed
nd
®
e-chains | Series E4.56 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.56 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.56 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Bi
Ba
E4.56 H4.56 R4.56
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
50 65
84 99
3,60
3,59
–
3,69
3,63
–
E4.1) H4. R4.2) 56. 07. R.0 75 E4. H4. – 56. 08. R.0 87 E4. H4. R4. 56. 10. R.0 100 E4. H4. – 56. 11. R.0 112 E4.1) H4. R4. 56. 12. R.0 125 E4. H4. – 56. 13. R.0 137 E4.1) H4. R4. 56. 15. R.0 150
109 121
3,76
3,67
4,31
3,85
3,71
–
134 147 159
3,93
3,75
4,65
4,05
3,81
–
4,13
3,85
5,01
172 184
4,26
3,92
–
4,28
3,93
5,36
56. 16. R.0 162 E4. H4. R4. 56. 17. R.0 175 E4. H4. – 56. 18. R.0 187 E4.1) H4. R4. 56. 20. R.0 200 E4. H4. – 56. 21. R.0 212 E4. H4. – 56. 22. R.0 225 E4. H4. – 56. 23. R.0 237 E4.1) H4. R4. 56. 25. R.0 250
197 209 222
4,41
3,99
–
4,55
4,06
5,73
4,66
4,12
–
234 247 259 272 284 297 309
4,71
4,14
5,96
4,78
4,18
–
4,85
4,21
–
4,96
4,27
–
4,93
4,25
6,64
5,16
4,37
–
5,27
4,42
6,97
322 334
5,32
4,45
–
5,48
4,53
7,31
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
56. 05. R.0 56. 06. R.0
E4. H4. –
E4. H4. – E4. H4. R4. E4. H4. – E4.1) H4. R4.
56. 26. R.0 262 56. 27. R.0 275 56. 28. R.0 287 56. 30. R.0 300
*Radius not available for e-tubes 1)
Available bend radii R
[mm]
Bi
Ba
E4.56 H4.56 R4.56
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
56. 31. R.0 56. 32. R.0
312 325
347 359
5,51
4,54
–
5,62
4,60
–
E4. H4. – 56. 33. R.0 E4. H4. R4. 56. 35. R.0
337 350
372 384
5,74
4,66
–
5,88
4,73
8,00
56. 36. R.0 56. 37. R.0 56. 38. R.0
362 375 387
397 409 422
5,90
4,74
–
6,02
4,79
–
6,06
4,82
–
E4. H4. R4. 56. 40. R.0 E4. H4. – 56. 41. R.0
400 412
434 447
6,01
4,79
8,68
6,25
4,91
–
E4. H4. – E4. H4. – E4. H4. –
56. 42. R.0 56. 43. R.0 56. 45. R.0
425 437 450
459 472 484
6,37
4,97
–
6,46
5,01
–
6,65
5,11
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –
56. 46. R.0 56. 47. R.0 56. 48. R.0 56. 50. R.0 56. 51. R.0 56. 52. R.0 56. 53. R.0
462 475 487 500 512 525 537
497 509 522 534 547 559 572
6,70
5,14
9,52
6,73
5,15
–
6,80
5,19
–
6,96
5,26
–
7,01
5,29
–
7,14
5,36
–
7,23
5,40
–
E4. H4. – E4. H4. –
56. 55. R.0 56. 60. R.0
550 600
584 634
7,65
5,61
–
7,38
5,48
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
ESD/ATEX version available from stock 2) Removable lid only, no hinged option
135* | 150 | 175 | 200 | 240 | 250 | 300 | 350 | 400 | 450 | 500
Supplement Part No. with required radius (R). Examples: E4.56.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.56.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.56.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
ESD/ATEX permanently conductive e-chains - E4.56 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 135 - 250. Full ESD product range www.igus.eu/ESD ®
Request Info
420 More information
www.igus.eu/E4.56
1-800-453-1692 www.aboveboardelectronics.com
20.06.2015
0:40 Uhr
Seite 421
E4.56 H4.56 R4.56
E4.1 Series E4.56 Dimensions 656
FLB
710
Ba Bi
≤50 mm
Inner height Pitch Links/m Chain length
FLG
56 mm 91 mm/link 11 (1001 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
91
H - 84
0
H
Moving end R
84
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
56 84
Fill weight [kg/m]
Unsupported applications | Short travels
R
135*
150
175
200
240
250
300
350
400
450
500
-0 H +25
354
384
434
484
564
584
684
784
884
984
1084
D K
314 610
329 655
354 735
379 815
419 940
429 970
479 1125
529 1285
579 1440
629 1600
679 1755
HF = H + 50
04C)-EU-D-IT-FR-390-515miJU2a
The required clearance height: HF = H + 50 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 400 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
135* 270
150 266
175 266
200 266
240 266
250 266
300 266
350 266
400 266
450 266
500 266
D2+25 K2 ACL
268 610 –
450 819 159
580 1092 259
710 1274 359
900 1547 509
980 1638 559
1180 2002 709
1440 2275 909
1530 2548 959
1700 2912 1059
1850 3276 1159
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
421
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 422
E4.1 Series E4.56 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...560/561... * .1
Moving end ...560/561...0 * .2
125
Frontal view of KMA
9
125
', r ef
"sH7 e.'
II 'N,J I N1=,
Bi + 41
Bi
Bi + 41
Bi + 23
30°
30°
e''''..
r''==' , , IT /'=='‘, 1
r''==' 35 20
20 35
45
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12. 13.
Part No. full set KMA pivoting E4. – 560. 05 .❑ * .12.C E4. – 560. 06 .❑* .12.C E4. R4.560. 07 .❑* .12.C E4. – 560. 08 .❑* .12.C E4. R4.560. 10 .❑ * .12.C E4. – 560. 11 .❑ * .12.C
E4. – 561. 05 . * .12.C E4. – 561. 06 . * .12.C E4. R4. 561. 07 . * .12.C E4. – 561. 08 . * .12.C E4. R4. 561. 10 .0 * .12.C E4. – 561. 11 . * .12.C
E4. R4.560. 12 .❑ * .12.C E4. R4. 561. 12 . * .12.C E4. – 560. 13 .❑ * .12.C E4. – 561. 13 . * .12.C
15. 16.
E4. R4.560. 15 .❑ * .12.C E4. R4. 561. 15 . * .12.C E4. – 560. 16 .❑ * .12.C E4. – 561. 16 . * .12.C
17. 18. 20. 21.
E4. R4.560. 17 .❑ * .12.C E4. – 560. 18 .❑ * .12.C E4. R4.560. 20 .❑ * .12.C E4. – 560. 21 .❑* .12.C
E4. R4. 561. 17 . * .12.C E4. – 561. 18 . * .12.C E4. R4. 561. 20 .0 * .12.C E4. – 561. 21 . * .12.C
22. 23. 25. 26. 27.
E4. – 560. 22 .❑* .12.C E4. – 560. 23 .❑* .12.C E4. R4.560. 25 .❑* .12.C E4. – 560. 26 .❑* .12.C E4. R4.560. 27 .❑* .12.C E4. – 560. 28 .❑* .12.C E4. R4.560. 30 .❑* .12.C
E4. – 561. 22 . * .12.C E4. – 561. 23 . * .12.C E4. R4. 561. 25 . * .12.C E4. – 561. 26 . * .12.C E4. R4. 561. 27 . * .12.C E4. – 561. 28 . * .12.C E4. R4. 561. 30 . * .12.C
28. 30.
Bi
Part No. full set KMA locking
Part No. full set KMA pivoting
Bi
[mm]
Width Index
50 65
31. 32.
75 87
33. 35.
100 112 125
36. 37. 38.
137 150
40. 41.
162 175 187
42. 43. 45.
E4. – 560. 37 . * .12.C E4. – 561. 37 . * .12.C E4. – 560. 38 . * .12.C E4. – 561. 38 . * .12.C E4. R4.560. 40 . * .12.C E4. R4. 561. 40 . * .12.C E4. – 560. 41 . * .12.C E4. – 561. 41 . * .12.C E4. – 560. 42 . * .12.C E4. – 561. 42 . * .12.C E4. – 560. 43 . * .12.C E4. – 561. 43 . * .12.C E4. – 560. 45 . * .12.C E4. – 561. 45 . * .12.C
200 212
46. 47.
E4. R4.560. 46 .0 * .12.C E4. R4. 561. 46 .0 * .12.C E4. – 560. 47 . * .12.C E4. – 561. 47 . * .12.C
462 475
225 237 250 262 275
48. 50. 51. 52. 53.
E4. E4. E4. E4. E4.
487 500 512 525 537
287 300
55. 60.
E4. – 560. 31 . * .12.C E4. – 560. 32 . * .12.C E4. – 560. 33 . * .12.C E4. R4.560. 35 . * .12.C E4. – 560. 36 .0 * .12.C
– – – – –
560. 48 . * .12.C 560. 50 . * .12.C 560. 51 . * .12.C 560. 52 . * .12.C 560. 53 . * .12.C E4. – 560. 55 . * .12.C E4. – 560. 60 . * .12.C
Part No. full set KMA locking E4. – 561. 31 . * .12.C E4. – 561. 32 . * .12.C E4. – 561. 33 . * .12.C E4. R4. 561. 35 . * .12.C E4. – 561. 36 .0 * .12.C
E4. E4. E4. E4. E4.
– – – – –
561. 48 . * .12.C 561. 50 . * .12.C 561. 51 . * .12.C 561. 52 . * .12.C 561. 53 . * .12.C E4. – 561. 55 . * .12.C E4. – 561. 60 . * .12.C
[mm]
312 325 337 350 362 375 387 400 412 425 437 450
550 600
2 .12.C A Part No. structure E4.560.30. ❑ Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
A…must be indicated on preassembled configurations C-profile option Full set
1 2
=2 3
Even numbers of links Width index
4
Series
422
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 423
E4.56 H4.56 R4.56
E4.1 Series E4.56 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.56
56 28
14
14
4,5
28
5
min.40/16
56.1.1
56.2.1
56.3.1
521.X
56.4.1
56.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
-.. ..
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
unassembled 56.1 assembled 56.1.1
18 8
Separator for QuickLock crossbar
4
unassembled 56.2 assembled 56.2.1
18 4
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 56.3 assembled 56.3.1
8 4
For side-mounted applications
Separator, asymmetrical
2,5 11,5
18 8
unassembled 56.4 assembled 56.4.1 Notch separator for notch crossbar
4
unassembled 56.5 assembled 56.5.1
18 4,5
It( IX IX DI IN
4
X -1
Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
423
04C)-EU-D-IT-FR-390-515miJU2a
E4.56 H4.56 R4.56
20.06.2015
0:40 Uhr
Seite 424
E4.1 Series E4.56 Further accessories Extension links | Extender crossbars
Bi2
Bi 1 + 19
ø9
79,5 +1
20
35
Bi3
22,5
Bi1
Bi 2 + 16
Bi 3 + 19
Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19
±3
(Bi 1 + 19 + Bi 2 + 16 + Bi 3 + 19) + 18
±3
®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
Suitable for hoses with a maximum outer diameter of 245 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 180 195 245 150 180 195
round round square square square square square square square
0
0 Installation
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
E4 snapclip - clip-on cable binder
• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®
®
More information
®
www.igus.eu/E4.56
424 More information
www.igus.eu/E4.56
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 425
E4.56 H4.56 R4.56
E4.1 Series E4.56 Further accessories
•
®
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
•
®
®
trA
Optional: support tray kit - for support of the lower run Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Heavy duty version - for very long travels or high fill weights - series 4040HD·R8840HD
..
..
High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/4040HD
igus system E4 e-chains in a container-crane. High loads and high speeds in difficult weather conditions ®
®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
425
04C)-EU-D-IT-FR-390-515miJU2a
E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 426
CIO
E4.1 Series E4.80 Product range
...E4.80 crossbars every link
...H4.80 crossbars every 2 link
80
80
Stable due to undercut design, very large inner height
...R4.80 fully enclosed
nd
®
e-chains | Series E4.80 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.80 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.80 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Part No. e-chains / e-tubes ®
Bi
Ba
E4.80 H4.80 R4.80
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
E4. H4. – E4. H4. –
80. 05. R.0 80. 06. R.0
50 65
100 115
5,73
5,72
–
5,80
5,76
–
E4.1) H4. – E4. H4. –
80. 07. R.0
75 87
125 137
5,86
5,78
–
5,93
5,82
–
150 163 175
6,00
5,85
6,70
6,10
5,90
–
6,16
5,93
–
188 200
6,27
5,99
–
6,30
6,01
7,34
213 225 238
6,39
6,05
–
6,50
6,11
–
6,59
6,15
–
250 263 275 288 300 313 325
6,64
6,17
8,09
6,70
6,20
–
6,76
6,23
–
6,84
6,28
–
6,94
6,32
8,47
7,01
6,36
–
7,09
6,40
–
338 350
7,14
6,42
–
7,27
6,49
9,22
80. 08. R.0 E4. H4. R4. 80. 10. R.0 100 E4. H4. – 80. 11. R.0 112 E4.1) H4. – 80. 12. R.0 125 E4. H4. – 80. 13. R.0 137 E4.1) H4. R4. 80. 15. R.0 150 80. 16. R.0 162 E4. H4. – 80. 17. R.0 175 E4. H4. – 80. 18. R.0 187 E4.1) H4. R4. 80. 20. R.0 200 E4. H4. – 80. 21. R.0 212 E4. H4. – 80. 22. R.0 225 E4. H4. – 80. 23. R.0 237 E4.1) H4. R4. 80. 25. R.0 250 E4. H4. – 80. 26. R.0 262 E4. H4. – 80. 27. R.0 275 E4. H4. – 80. 28. R.0 287 E4.1) H4. R4. 80. 30. R.0 300 E4. H4. –
*Radius not available for e-tubes 1)
Available bend radii R
[mm]
Bi
Ba
E4.80 H4.80 R4.80
[mm]
[mm]
[kg/m]
[kg/m]
[kg/m]
80. 31. R.0 80. 32. R.0
312 325
363 375
7,30
6,50
–
7,38
6,54
–
E4. H4. – 80. 33. R.0 E4. H4. R4. 80. 35. R.0
337 350
388 400
7,48
6,59
–
7,59
6,65
9,90
80. 36. R.0 80. 37. R.0 80. 38. R.0
362 375 387
413 425 438
7,61
6,66
–
7,71
6,71
–
7,74
6,73
–
E4. H4. R4. 80. 40. R.0 E4. H4. – 80. 41. R.0
400 412
450 463
7,84
6,77
10,52
7,90
6,80
–
E4. H4. – E4. H4. – E4. H4. –
80. 42. R.0 80. 43. R.0 80. 45. R.0
425 437 450
475 488 500
8,00
6,85
–
8,07
6,89
–
8,23
6,97
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. – E4. H4. –
80. 46. R.0 80. 47. R.0 80. 48. R.0 80. 50. R.0 80. 51. R.0 80. 52. R.0 80. 53. R.0
462 475 487 500 512 525 537
513 525 538 550 563 575 588
8,26
6,99
11,33
8,29
7,00
–
8,35
7,03
–
8,48
7,09
–
8,52
7,11
–
8,63
7,17
–
8,70
7,21
–
E4. H4. – E4. H4. –
80. 55. R.0 80. 60. R.0
550 600
600 650
9,05
7,38
–
9,23
7,47
–
Part No. e-chains / e-tubes ®
E4. H4. – E4. H4. –
E4. H4. – E4. H4. – E4. H4. –
ESD/ATEX version available from stock
150* | 200 | 250 | 300 | 350 | 400 | 500 | 550 | 600 | 1000
Supplement Part No. with required radius (R). Examples: E4.80.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.80.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.80.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black
a
.
ESD/ATEX permanently conductive e-chains - E4.80 several widths with delivery from stock: inner widths Bi 75 - 300, radii R 200 - 300. Full ESD product range www.igus.eu/ESD
426 More information
®
Request Info
www.igus.eu/E4.80
1-800-453-1692 www.aboveboardelectronics.com
20.06.2015
0:40 Uhr
Seite 427
E4.80 H4.80 R4.80
E4.1 Series E4.80 Dimensions 656 Ba Bi
4.7 ≤72 mm
FLB FLG
712
Inner height Pitch Links/m Chain length
80 mm 111 mm/link 9 (999 mm) S/ + K 2
S S/2
D
1.0
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
Fixed end
111
H
0
H - 108
Moving end R
108
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
80 108
Fill weight [kg/m]
Unsupported applications | Short travels
R
150*
200
250
300
350
400
500
550
600
-0 H +25
408
508
608
708
808
908
1108
1208
1308
2108
D K
371 695
421 855
471 1010
521 1165
571 1325
621 1480
721 1795
771 1950
821 2110
1221 3365
HF = H + 60
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 60 mm (with 3,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 12 m to max. 400 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 10 and 12 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
150* 242
200 242
250 242
300 242
350 242
400 242
500 242
550 –
600 –
1000 –
D2+25 K2 ACL
550 890 189
800 1330 389
1000 1665 539
1200 2000 689
1450 2330 889
1600 2660 989
2100 3440 1389
– –
– –
– –
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
427
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E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 428
E4.1 Series E4.80 Accessories KMA mounting brackets | Attachment from any side | Pivoting | Locking
Fixed end ...800/801... * .1
Moving end ...800/801...0 * .2
125
Frontal view of KMA
30°
Bi + 50
Bi
Bi + 50 Bi + 28
11
125
30°
20
35
20
35
66
Traverse angle depending on radius. For the use on e-tubes please consult igus
®
KMA pivoting | Recommended for unsupported and gliding applications | Standard KMA locking | Recommended for vertical hanging and standing applications Width Index 05. 06. 07. 08. 10. 11. 12.
z
Part No. full set KMA pivoting
E4. – 800. 05 . * .12.C E4. – 800. 06 . * .12.C E4. – 800. 07 .0 * .12.C E4. – 800. 08 . * .12.C E4. R4.800. 10 . * .12.C
Bi
Part No. full set KMA locking E4. – 801. 05 . * .12.C E4. – 801. 06 . * .12.C E4. – 801. 07 . * .12.C E4. – 801. 08 . * .12.C E4. – 801. 10 .0 * .12.C
[mm]
Width Index
50 65
31. 32.
75 87
33. 35.
100 112 125
36. 37. 38.
137 150
40. 41.
162 175 187
42. 43. 45.
16. 17. 18.
E4. – 800. 11 . * .12.C E4. – 801. 11 . * .12.C E4. – 800. 12 . * .12.C E4. – 801. 12 . * .12.C E4. – 800. 13 .0 * .12.C E4. – 801. 13 . * .12.C E4. R4.800. 15 . * .12.C E4. R4. 801. 15 . * .12.C E4. – 800. 16 . * .12.C E4. – 801. 16 . * .12.C E4. – 800. 17 .0 * .12.C E4. – 801. 17 . * .12.C E4. – 800. 18 . * .12.C E4. – 801. 18 . * .12.C
20. 21.
E4. R4.800. 20 . * .12.C E4. R4. 801. 20 .0 * .12.C E4. – 800. 21 . * .12.C E4. – 801. 21 . * .12.C
200 212
46. 47.
22. 23. 25. 26. 27.
E4. – 800. 22 . * .12.C E4. – 800. 23 .0 * .12.C E4. R4.800. 25 . * .12.C E4. – 800. 26 . * .12.C E4. – 800. 27 .0 * .12.C E4. – 800. 28 . * .12.C E4. R4.800. 30 . * .12.C
225 237 250 262 275
48. 50. 51. 52. 53.
287 300
55. 60.
13. 15.
28. 30.
E4. – 801. 22 . * .12.C E4. – 801. 23 .❑ * .12.C E4. R4. 801. 25 . * .12.C E4. – 801. 26 . * .12.C E4. – 801. 27 .❑ * .12.C E4. – 801. 28 . * .12.C E4. R4. 801. 30 . * .12.C
►
Part No. full set KMA pivoting E4. – 800. 31 . * .12.C E4. – 800. 32 . * .12.C E4. – 800. 33 .0 * .12.C E4. R4.800. 35 . * .12.C E4. – 800. 36 .0 * .12.C
E4. – 801. 31 . * .12.C E4. – 801. 32 . * .12.C E4. – 801. 33 .❑ * .12.C E4. R4. 801. 35 . * .12.C E4. – 801. 36 .0 * .12.C
E4. – 800. 37 . * .12.C E4. – 801. 37 . * .12.C E4. – 800. 38 . * .12.C E4. – 801. 38 . * .12.C E4. R4.800. 40 .0 * .12.C E4. R4. 801. 40 .❑ * .12.C E4. – 800. 41 . * .12.C E4. – 801. 41 . * .12.C E4. – 800. 42 . * .12.C E4. – 801. 42 . * .12.C E4. – 800. 43 .0 * .12.C E4. – 801. 43 .❑ * .12.C E4. – 800. 45 . * .12.C E4. – 801. 45 . * .12.C
►
Bi
Part No. full set KMA locking
[mm]
312 325 337 350 362 375 387 400 412 425 437 450
E4. R4.800. 46 .0 * .12.C E4. R4. 801. 46 .0 * .12.C E4. – 800. 47 . * .12.C E4. – 801. 47 . * .12.C
462 475
E4. – E4. – E4. – E4. – E4. –
487 500 512 525 537
800. 48 . * .12.C 800. 50 .0 * .12.C 800. 51 . * .12.C 800. 52 . * .12.C 800. 53 .0 * .12.C E4. – 800. 55 . * .12.C E4. – 800. 60 . * .12.C
E4. – E4. – E4. – E4. – E4. –
801. 48 . * .12.C 801. 50 .❑ * .12.C 801. 51 . * .12.C 801. 52 . * .12.C 801. 53 .❑ * .12.C E4. – 801. 55 . * .12.C E4. – 801. 60 . * .12.C
550 600
E4.800.30. 2 .12.C A Part No. structure Note * : the E4.1 can end with either an inner or an outer side link. An outer side link should always form the first e-chain link at the moving end. The Part No. depend on an even or odd numbers of links. Please insert: index 1 (for odd) or 2 (for even). For the preassembled mode please add index A.
1 2
=1
®
3
4
5
A…must be indicated on preassembled configurations C-profile option Full set
1 2
=2 3
Even numbers of links Width index
4
Series
428
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 429
E4.80 H4.80 R4.80
E4.1 Series E4.80 Accessories Interior separation | New generation Previous interior separation with optional elements www.igus.eu/E4.80
40
80
4,5
40
5
14 14 14 14
56
A
80.1.1
min.40/16
80.2.1
80.3.1
521.X
80.4.1
80.5.1
| e-chain : 16 mm
Note: please observe a lateral spacing to the side links. e-tube: 40 mm As standard separators are assembled every 2nd e-chain link.
®
®
4
iN
Standard separator, wide base
ai
18
IN i IN : 4
18
4
II
8
4
--
3,5 10,5
18
x
8 4
!
18 4,5
IN
Separator with a wide base for maximum holding strength in the e-chain . ®
8
tH
Standard - for any application
X -1
unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1
For even faster installation Separator for igus QuickLock crossbar 450.X.Q. Wide on one side for high holding strength, narrow on opposite side ®
for easy cable fitting.
For thin cables
Separator, narrow base
Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . Also available for QuickLock crossbars. ®
unassembled 80.3 assembled 80.3.1
For side-mounted applications
Separator, asymmetrical unassembled 80.4 assembled 80.4.1 Notch separator for notch crossbar unassembled 80.5 assembled 80.5.1 Full-width shelf, lockable unassembled 520.X assembled 521.X
Asymmetrical separator, for defined distance. No additional spacers required.
Locks securely in 5 mm increments Notch separator for exact positioning in e-chains . ®
Recommended for side-mounted applications.
Horizontal separation Full-width shelf locks securely into separators at both ends, giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled 520.050 521.050 150 520.150 521.150 300 520.300 521.300 width shelves 050 065 075 100 125
520.065 520.075 520.100 520.125
521.065 521.075 521.100 521.125
Request Info
175 200 225 250
520.175 520.200 520.225 520.250
521.175 521.200 521.225 521.250
350 375 387 450
1-800-453-1692
520.350 520.375 520.387 520.450
521.350 520.375 520.387 521.450
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
429
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E4.80 H4.80 R4.80
20.06.2015
0:40 Uhr
Seite 430
E4.1 Series E4.80 Further accessories Extension links | Extender crossbars
Bi 2
20
35
ø 11
Bi 3
79,5 +1
Bi 1
Bi 1 + 25 Bi 2 + 25 Bi 3 + 25 Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25 ± 3 (Bi 1 + 25 + Bi 2 + 25 + Bi 3 + 25) + 22 ± 3 ®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
•
Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
0
Part No. single part
Max Ø [mm] hose
Form
450.15.RHD115 450.17.RD115
115 115
450.25.D150 450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
150 200 220 270 150 200 220
round round square square square square square square square
0
0 Installation
0
on side link
Combination with snap-open crossbars
no yes
yes no
yes yes yes
no no no
yes no
no yes
no no
yes yes
E4 snapclip - clip-on cable binder
• For side-mounted applications • Serves as a clip-on, lateral guide for hoses and cables on e-chains • The loops can be adjusted as required • Compatible with many E4 e-chains • One clip and one locking band are needed for each e-chain link ®
®
More information
®
www.igus.eu/E4.80
430 More information
www.igus.eu/E4.80
Request Info
1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
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Seite 431
E4.80 H4.80 R4.80
E4.1 Series E4.80 Further accessories
®
®
The igus e-chain opener reduces assembly time
•
•
e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
®
Optional: support tray kit - for support of the lower run
•
Simple one-piece support trays according to your requirements and specification Easy installation onto your machine, on profiles or wall-mount brackets igus support tray - available in 2 types and 4 options More information from page 740 ®
Heavy duty version - for very long travels or high fill weights - series 5050HD·R9850HD
. .
•.
High side-mount stability due to undercut High torsional rigidity and tensile strength Robust steel mounting brackets For long-term operation in very humid environments More information www.igus.eu/5050HD
Series ES4.80 as a noise-optimised version with extension links. Unsupported application with high fill weights. Harnessed with rigid hydraulic hoses. Due to the optional rubber pads, the max. noise-level can be reduced up to 9 dB(A)
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
431
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E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
Seite 432
Series E4.112 Product range
112
Stable due to undercut design, new very large inner height
...E4.112 crossbars every link
...H4.112 crossbars every 2 link
108
e-chain
®
e-tube
...R4.112 fully enclosed
nd
®
e-chains | Series E4.112 crossbars every link (removable along the inner and outer radius) e-chains | Series H4.112 crossbars every 2nd link (removable along the inner and outer radius) e-tubes | Series R4.112 fully enclosed (hinged lids, snap-open along the outer radius from one side) ®
Part No. e-chains / e-tubes ®
Bi
Ba
[mm]
[mm]
Bi
Ba
[mm]
[mm]
312 325
364 377
≈ 8,11 ≈ 7,49
–
≈ 8,18 ≈ 7,52
–
337 350
389 402
≈ 8,25 ≈ 7,56
–
362 375 E4. H4. – 112. 38. R.0 387 E4. H4. R4. 112. 40. R.0 400 E4. H4. – 112. 41. R.0 412 E4. H4. – 112. 42. R.0 425 E4. H4. – 112. 43. R.0 437 E4. H4. – 112. 45. R.0 450
414 427 439
≈ 8,32 ≈ 7,60
–
≈ 8,38 ≈ 7,63
–
≈ 8,46 ≈ 7,67
–
452 464
≈ 8,63 ≈ 7,75 ≈ 11,82 ≈ 8,58 ≈ 7,73
–
477 489 502
≈ 8,77 ≈ 7,82
–
≈ 8,67 ≈ 7,77
–
≈ 8,88 ≈ 7,88
–
514 527 539 552 564 577 589
≈ 8,85 ≈ 7,86
–
≈ 8,87 ≈ 7,87
–
≈ 9,03 ≈ 7,95
–
≈ 9,09 ≈ 7,98
–
≈ 9,03 ≈ 7,95
–
≈ 9,15 ≈ 8,01
–
≈ 9,20 ≈ 8,04
–
602 652
≈ 9,47 ≈ 8,17
–
≈ 9,62 ≈ 8,25
–
E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]
Part No. e-chains / e-tubes E4. H4. – E4. H4. –
E4. H4. – E4. H4. –
112. 05. R.0 112. 06. R.0
50 65
102 117
≈ 6,89 ≈ 6,88
–
≈ 6,95 ≈ 6,91
–
E4. H4. – E4. H4. –
112. 07. R.0 112. 08. R.0
75 87
127 139
≈ 6,99 ≈ 6,93
–
≈ 7,05 ≈ 6,96
–
E4. H4. – E4. H4. – E4. H4. –
112. 10. R.0 100 112. 11. R.0 112 112. 12. R.0 125
152 164 177
≈ 7,10 ≈ 6,99
–
≈ 7,18 ≈ 7,03
–
≈ 7,23 ≈ 7,05
–
E4. H4. – E4. H4. –
112. 13. R.0 137 112. 15. R.0 150
189 202
≈ 7,31 ≈ 7,09
–
≈ 7,34 ≈ 7,11
–
E4. H4. – E4. H4. – E4. H4. –
112. 16. R.0 162 112. 17. R.0 175 112. 18. R.0 187
214 227 239
≈ 7,41 ≈ 7,14
–
≈ 7,49 ≈ 7,18
–
≈ 7,56 ≈ 7,22
–
E4. H4. R4. E4. H4. – E4. H4. – E4. H4. – E4. H4. R4. E4. H4. – E4. H4. –
112. 20. R.0 112. 21. R.0 112. 22. R.0 112. 23. R.0 112. 25. R.0 112. 26. R.0 112. 27. R.0
200 212 225 237 250 262 275
252 264 277 289 302 314 327
≈ 7,60 ≈ 7,24 ≈ 9,26
E4. H4. – 112. 28. R.0 287 E4. H4. R4. 112. 30. R.0 300
339 352
≈ 7,64 ≈ 7,26
–
≈ 7,69 ≈ 7,28
–
≈ 7,76 ≈ 7,32
–
≈ 7,83 ≈ 7,35 ≈ 9,91 ≈ 7,89 ≈ 7,38
–
≈ 7,95 ≈ 7,41
–
≈ 7,99 ≈ 7,43
–
≈ 8,09 ≈ 7,48 ≈ 10,53
®
112. 31. R.0 112. 32. R.0 E4. H4. – 112. 33. R.0 E4. H4. R4. 112. 35. R.0 E4. H4. – 112. 36. R.0 E4. H4. – 112. 37. R.0
E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4. E4. H4.
– – – – – – –
E4. H4. – E4. H4. –
112. 46. R.0 112. 47. R.0 112. 48. R.0 112. 50. R.0
462 475 487 500 112. 51. R.0 512 112. 52. R.0 525 112. 53. R.0 537 112. 55. R.0 550 112. 60. R.0 600
E4.112 H4.112 R4.112 [kg/m] [kg/m] [kg/m]
≈ 8,38 ≈ 7,63 ≈ 11,18
*Radius not available for e-tubes
Available bend radii R
[mm]
200* | 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000
Supplement Part No. with required radius (R). Examples: E4.112.30.300.0 = e-chain with crossbars every link, inner width Bi 300 mm, radius R 300 mm, colour black H4.112.30.300.0 = e-chain with crossbars every 2nd link, inner width Bi 300 mm, radius R 300 mm, colour black ®
®
R4.112.30.300.0 = e-tube fully enclosed, inner width Bi 300 mm, radius R 300 mm, colour black Request Info
1-800-453-1692 www.aboveboardelectronics.com
432 More information
www.igus.eu/E4.112
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 433
656
736
Ba Bi
Inner height e-chain 112 mm ®
≤100 mm
hi - inner height: e-chain 112 mm e-tube 108 mm ®
FLG
e-tube 108 mm 143 mm/link 7 (1001 mm) S/ + K 2
S S/2
D
HF = H + 100
FLB
Inner height Pitch Links/m Chain length
2.0
3.0
4.0
5.0
6.0
0
2.0
4.0
6.0
8.0
10
12
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Fixed end
143
H
1.0
H - 140
Moving end 0
140
85 75 65 60 50 40 30 20 10 8.0 4.0 2.0 1.5 1.0 0.5 0
112/108 140
Fill weight [kg/m]
Unsupported applications | Short travels
E4.112 H4.112 R4.112
Steel
E4.1 Series E4.112 Dimensions
R
200*
250
300
350
400
450
500
550
600
750
H
545
645
745
845
945
1045
1145
1245
1345
1645
2145
D K
415 915
465 1075
515 1230
565 1390
615 1545
665 1700
715 1860
765 2015
815 2175
965 2645
1215 3430
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight) *Radius not available for e-tubes
Gliding applications | Long travels from 14 m to max. 450 m S S/2
D2
S/2
Fixed end
H2
K2
CL = offset fixed point Moving end
R
HRI
►ACL Guide trough with glide bar
Guide trough without glide bar Total length of guide trough
Note: for long travel (gliding) applications, please consult igus . In case of travels between 11 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
200* 325
250 325
300 325
350 325
400 325
450 325
500 325
550 325
600 325
750 –
1000 –
D2 900 K2 1573 ACL 450
1000 1716 500
1100 1859 550
1250 2288 650
1450 2574 800
1600 2860 900
1700 3146 950
1900 3432 1100
2050 3861 1200
– – –
– – –
*Radius not available for e-tubes Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
433
04C)-EU-D-IT-FR-390-515miJU2a
E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
E4.1 Series E4.112 Accessories Steel mounting brackets | Pivoting | Locking
Moving end E4.11210.1 E4.11210.3
Fixed end E.11210.2 E4.11210.4
locking pivoting
13,5
80
80
110 15
50
110 45
45
50
Bi - 30
13,5
Bi - 49
E4.112100.21 E4.112100.41
Bi
Bi - 49
E4.112100.10 E4.112100.30
Bi - 30
Seite 434
40° 40° 40°
15
35
40° 40°
E4.112100.11 E4.112100.31
40° 40°
E4.112100.20 E4.112100.40
Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .34.VS.E E4.11210.O
Full set (both sides), ending with outer side link, screwed - standard
2 .34.VS.E E4.11210.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.
Mounting bracket
locking 1 .12.VS.E E4.11210.O
Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.11210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
2
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
434 More information
www.igus.eu/E4.112
=2 3
4
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 435
E4.112 H4.112 R4.112
E4.1 Series E4.112 Accessories
112
■5
e-chain
e-tube
®
al AL--E4-14M—M- -41 6411 415.X
min.16
SIS I II — AA I
6418
6011
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
1M
min.32
| e-chain : 16 mm ®
®
Separator 6401 (e-chains only) For a vertical subdivision. Offers safe strength due to its wide ®
4
IIII II IM
next page)
108
piiil■ FR d l,
Interior separation | Option 1 | Separators and spacers (option 2
I -
Separator for e-chains
®
unassembled assembled
20
6
24
4
6401 6411
Separator 6001 (e-tubes only) For a vertical subdivision. Offers safe strength due to its wide
Separator for e-tubes
-
unassembled
6001
assembled
6011
base design, also when used with thick cables or hoses.
Locking separator 6408 (e-chains only) ®
Locking separator
For applications exposed to very high humidity (> 85%).
for e-chains
®
unassembled assembled
20
base design, also when used with thick cables or hoses.
6408 6418
Locks with extra retention force. Tip: one locking separator per e-chain link for better mounting. ®
Spacer* 405.XX (e-chains only) ®
S
Spacer*
Separators can be fixed in position by spacers. The available
for e-chains
®
XX
-D-
unassembled 405.XX assembled 415.XX
-
Additional accessory
Rollclip for e-chains
Rollclip
9
®
27
interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
unassembled 489.27 assembled 490.27
Request Info
Minimises abrasion of sensitive hoses - simply clamped onto the opening crossbar. The movable rollers compensate for relative movement between the e-chain and hose. ®
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
435
04C)-EU-D-IT-FR-390-515miJU2a
E4.112 H4.112 R4.112
20.06.2015
0:40 Uhr
Seite 436
E4.1 Series E4.112 Accessories Interior separation | Option 2 | Shelves
7
e-tube
7
10
7
®
108
e-chain
112
7
7
5
min.16
6413
421.X
6415
6015
421.X
Note: please observe a lateral spacing to the side links. e-tube: 32 mm As standard separators are assembled every 2nd e-chain link.
6013 6012
min.32
| e-chain : 16 mm ®
®
r. 4
1
separator for e-chains
®
separation system without a need for dismantling the interior separators. During an installation of open slotted
unassembled 6405 assembled 6415
14
separators, the top and bottom notches cannot be occupied by shelves. e-chains only. ®
4
Open, slotted separator for e-tubes
1E . II IN
Open, slotted separator 6005
unassembled 6005 assembled 6015
14
(e-tubes only, unilateral open) Works like open, slotted separator 6405 on e-tube 1608.
Middle plate for e-chains
Middle plate 6403 (e-chains only) ®
®
To achieve a modular shelving the shelf 420.X. Can be fitted
unassembled 6403 assembled 6413
8
8
17
Open, slotted separator 6405 (unilateral open) Fast assembly - can be retrofitted into an existing interior
Open, slotted
at 15 different heights.
Middle plate for e-tubes
Middle plate 6003 (e-tubes only) Works like middle plate 6403 on e-tube 1608.
unassembled 6003 assembled 6013
:
Side plate 6002 (e-chains /e-tubes) ®
4,5
Side plate for e-chains /e-tubes
Works like middle plate. Allows modular shelving close to
®
15,5 4,5
El
the side links.
unassembled 6002 assembled 6012
Shelf 420.X
Shelf (18-149 mm)
X-8
unassembled assembled
=
For horizontal separation. Shelves of various widths can be fitted at 15 different heights.
420.X 421.X
Shelves Width X 018
unassembled assembled
420.33
421.33
Width X 075
unassembled assembled
421.18
Width X 033
unassembled assembled
420.18
023 025 028
420.23 420.25 420.28
421.23 421.25 421.28
043 050 062
420.43 420.50 420.62
421.43 421.50 421.62
088 100 125
420.88 421.88 175 420.100 421.100 187 420.125 421.125 200
436 More information
www.igus.eu/E4.112
420.75
421.75
Width X 150
Request Info
unassembled assembled
420.150 421.150 420.175 421.175 420.187 421.187 420.200 421.200 1-800-453-1692 www.aboveboardelectronics.com
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 437
E4.112 H4.112 R4.112
E4.1 Series E4.112 Further accessories
Bi 2+21,9 Bi 1-43,2
15
110
Bi 1 + Bi 2 + 52 + 12,7 ± 3
Bi 2
45 50
Bi 1
Bi 1-19,15
Bi 2-19,15
4,5
Extension links | Extender crossbars
®
Extension links | For extremely wide e-chains up to 3,0 m
• Virtually unlimited side-by-side attachment when high fill weights necessitate extremely wide e-chains (up to 3000 mm) • The unsupported length FL max. can be increased when high fill weights are required ®
I
G
Round or square extender crossbar combined with snap-open crossbars or attached directly on the side link (View from the fixed point)
Extender crossbars | Safe guiding for large hoses
•
•
Suitable for hoses with a maximum outer diameter of 270 mm Gliding with crossbars assembled along outer radius and a special guide trough Extender crossbar for snap-open crossbars or attached directly on the side link
•
Part No. single part
0
Max Ø [mm] hose
Form
450.15.RHD115
115
round
450.17.RD115 450.25.D150
115 150
450.30.D200 450.35.D250 450.40.D300 450.20.HD150 450.25.HD200 450.30.HD250
200 220 270 150 200 220
round square square square square
®
square square square
0
© Installation
o
on side link
Combination with snap-open crossbars
no yes yes
yes no no
yes yes
no no
yes no no
no yes yes
no
yes
®
The igus e-chain opener reduces assembly time e-chain opener tools for convenient opening and closing of E4 series igus e-chains For e-chains with many crossbars the assembly is much quicker Assembly is simplified offering big savings in time, even in difficult to access areas More information www.igus.eu/E4savetime ®
®
®
•
•
®
Request Info
1-800-453-1692
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222www.aboveboardelectronics.com |
[email protected] | www.igus.eu ®
437
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Seite 438
0
E4.1 Series E4.162 Product range
E4.162
162
High fill weights, new large inner height
...E4.162 crossbars every link
®
e-chains | Series E4.162 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
E4.162
[mm]
[mm]
[kg/m]
E4.162 .20. R.0 E4.162 .25. R.0
200 250
256 306
≈ 10,45
E4.162 .30. R.0 E4.162 .32. R.0
300 325
356 381
≈ 10,99
E4.162 .35. R.0
350
406
®
Part No. e-chains
Bi
Ba
E4.162
[mm]
[mm]
[kg/m]
E4.162 . 40. R.0 E4.162 . 45. R.0
400 450
456 506
≈ 11,51
500 550
556 606
≈ 11,83
≈ 11,02
E4.162 . 50. R.0 E4.162 . 55. R.0
≈ 11,21
E4.162 . 60. R.0
600
656
≈ 12,45
≈ 10,74
®
Available bend radii R [mm] 250 | 300 | 350 | 400 | 450 | 500 | 550 | 600 | 750 | 1000 | Supplement Part No. with required radius (R). Example: E4.162.40.350.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 350 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
438 More information
www.igus.eu/E4.162
≈ 11,65 ≈ 12,11
20.06.2015
0:40 Uhr
Seite 439
E4.1 Series E4.162 Dimensions
E4.162 656 Ba Bi
Diagram values provisional
4.7 ≤145 mm
FLB FLG
Inner height 162 mm Pitch 200 mm/link Links/m 5 (1000 mm) Chain length S/2 + K
S S/2
D
200
4.0
8.0
12
16
20
195
Unsupported length FLG / FLB [m] Length of travel S [m]
0
Fixed end
H
Moving end R
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
H - 195
100 90 80 70 60 50 40 30 20 10 6.0 2.0 1.0 0.5 0 0
162 195
Fill weight [kg/m]
Unsupported applications | Short travels
upon request
24
R
250
300
350
400
450
500
550
600
750
H
700
800
900
1000
1100
1200
1300
1400
1700
2200
D K
648 1190
698 1345
748 1500
798 1660
848 1815
898 1975
948 2130
998 2285
1148 2760
1398 3545
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 14 m to max. 450 m S S/2
D2
S/2
R
►ACL Guide trough with glide bar
Guide trough without glide bar
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 14 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2 D2 K2 ACL
250 *
300 580
350 580
400 580
450 580
500 580
550 580
600 580
750 **
1000 **
* * *
950 1600 300
1050 1800 350
1350 2400 600
1600 2800 800
1950 3200 1100
2050 3400 1150
2400 3800 1450
** ** **
** ** **
*Values such as unsupported applications **Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
439
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 440
E4.1 Series E4.162 Accessories
E4.162
Steel mounting brackets | Pivoting | Locking Moving end E4.16210.3 E4.16210.1
Fixed end E4.16210.4 E4.16210.2
pivoting locking
E4.162100.41 E4.162100.21
14 130
14 130 175 20 80
175 75
75
Bi - 17
Bi - 17
E4.162100.30 E4.162100.10
40° 40° 40°
80 20
48° 48°
E4.162100.31 E4.162100.11
48° 48°
E4.162100.40 E4.162100.20
Steel pivoting | Recommended for unsupported, gliding and vertical hanging applications Steel locking | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .34.VS.E E4.16210.O
Full set (both sides), ending with outer side link, screwed - standard
2 .34.VS.E E4.16210.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301) Part No.
Mounting bracket
locking 1 .12.VS.E E4.16210.O
Full set (both sides), ending with outer side link, screwed - standard 2 .12.VS.E E4.16210.0 Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 2 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
2
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656 Request Info
1-800-453-1692 www.aboveboardelectronics.com
440 More information
www.igus.eu/E4.162
=2 3
4
04C)-EU-D-IT-FR-390-515miJU2a
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0:40 Uhr
Seite 441
E4.1 Series E4.162 Accessories
E4.162
Interior separation | New generation %
C7
162
20 20 20 20 20 20
C7
Lockable full-width shelves available upon request, please consult igus for delivery time! 20
®
upon request
162.1.1
min.6
Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
6
Standard separator, wide base
Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®
20
unassembled 162.1 assembled 162.1.1
Lockable full-width shelves available upon request, please consult igus for ®
delivery time!
Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
441
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Seite 442
E4.1 Series 800 Product range
800
200
For harsh conditions, very large inner height
7,
.,
,, ,„01.4000411/4
I
...800 crossbars every link
®
e-chains | Series 800 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
800
[mm]
[mm]
[kg/m]
800. 20. R.0 800. 25. R.0
200 250
260 310
≈ 15,09
800. 30. R.0 800. 32. R.0
300 325
360 385
≈ 15,89
800. 35. R.0
350
410
®
Part No. e-chains
Bi
Ba
800
[mm]
[mm]
[kg/m]
800. 40. R.0 800. 45. R.0
400 450
460 510
≈ 16,74
500 550
560 610
≈ 17,23
≈ 16,05
800. 50. R.0 800. 55. R.0
≈ 16,22
800. 60. R.0
600
660
≈ 18,19
≈ 15,50
®
Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 800.40.400.0 = e-chain with crossbars every link, inner width Bi 400 mm, radius R 400 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
442 More information
www.igus.eu/800
≈ 16,88 ≈ 17,63
20.06.2015
0:40 Uhr
Seite 443
Steel
E4.1 Series 800 Dimensions 656 Ba Bi
≤184 mm
4.7
FLB
738
FLG
Inner height Pitch Links/m Chain length
200 mm 250 mm/link 4 (1000 mm) S/ + K 2
S S/2
D
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
250
Unsupported length FLG / FLB [m] Length of travel S [m]
4.0
8.0
12
16
20
-44ertowIT4-0-rtem 236
0
Fixed end
H
Moving end R
H - 236
90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0
200 236
Fill weight [kg/m]
Unsupported applications | Short travels
800
24
R
325
350
400
450
500
600
750
H
886
936
1036
1136
1236
1436
1736
2236
D K
818 1525
843 1600
893 1760
943 1915
993 2075
1093 2385
1243 2860
1493 3645
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
1000
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 15 m to max. 450 m S S/2
D2
S/2
I.ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
325 580
350 580
400 580
450 580
500 580
600 580
750 580
1000 580
D2+25 1030 K2 2000 ACL 250
1080 2000 300
1380 2500 550
1610 3000 750
2000 3250 1050
2480 4000 1400
* * *
* * *
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
443
04C)-EU-D-IT-FR-390-515miJU2a
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0:40 Uhr
Seite 444
E4.1 Series 800 Accessories
800
Steel mounting brackets | Pivoting Moving end 8000.1
Fixed end 8000.2 8000.21
31,5
64
8000.10
16,5
175
80
45,5
175 75
Bi - 50
Bi - 50
120
40° 40°
20
40° 74°
50
60° 8000.11
74° 60°
8000.20
Steel | Recommended for unsupported, gliding, vertical hanging, standing applications
O O
Part No.
Mounting bracket
pivoting
8000. 1 .12.VS.E
Full set (both sides), ending with outer side link, screwed - standard
8000. 3 .12.VS.E
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard
Stainless steel version available - please add index .E (material: stainless steel 1.4301)
1
Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links) ®
1
2
=1
®
IN
3
.
4
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
.
444 More information
www.igus.eu/800
2
=3 3
4
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 445
E4.1 Series 800 Accessories
800
53 47
53
53
Interior separation
8011
min.6
6015.X
8011
Note: please observe a lateral spacing of 6 mm to the side links. As standard separators are assembled every 2nd e-chain link. ®
I111 "-r1 -', 1111 10
30
XX
Separator 8001
Separator for e-chains
®
unassembled 8001 assembled 8011
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
Spacer* 6005.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when
Spacer* for e-chains
®
unassembled 6005.XX assembled 6015.XX
spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20 mm).
Modular E4 shelving system for series 800
• •
•
Secure guide even for large cables Easy assembly Robust, even for large cable diameters Modular Widths from 50 - 600 mm
Part No. unassembled 8001H1
Part No. assembled 8011H1
8001H2
8011H2
•
•
Snap in tab
O single-sided © double-sided Request Info
Part No. separator © 8001
© 8001
Part No. crossbar o 450.XX.A
Width
o 450.XX.A
50-600
[mm]
50-600
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
445
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0:40 Uhr
Seite 446
E4.1 Series 840 Product range
840
204
For harsh conditions, very large inner height
lassiturry ...840 crossbars every link
®
e-chains | Series 840 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
840
[mm]
[mm]
[kg/m]
840. 13. R.0 840. 15. R.0
100 113
160 173
≈ 13,84
840. 16. R.0 840. 17. R.0
125 138
185 198
≈ 13,95
840. 18. R.0 840. 20. R.0 840. 21. R.0
150 163 175
210 223 235
≈ 14,13
840. 22. R.0 840. 23. R.0
188 200
248 260
≈ 14,27
840. 25. R.0 840. 26. R.0 840. 27. R.0
213 225 238
273 285 298
≈ 14,43
840. 28. R.0 840. 30. R.0
250 263
310 323
≈ 14,61
840. 31. R.0 840. 32. R.0 840. 33. R.0 840. 35. R.0
275 288 300 313
335 348 360 373
≈ 14,75
®
≈ 13,87 ≈ 14,04 ≈ 14,17 ≈ 14,22 ≈ 14,35 ≈ 14,49 ≈ 14,57 ≈ 14,72 ≈ 14,82 ≈ 14,91
Part No. e-chains
Bi
Ba
840
[mm]
[mm]
[kg/m]
840. 36. R.0 840. 37. R.0
325 338
385 398
≈ 15,09
840. 38. R.0 840. 40. R.0
350 363
410 423
≈ 15,15
840. 41. R.0 840. 42. R.0 840. 43. R.0
375 388 400
435 448 460
≈ 15,39
840. 45. R.0 840. 46. R.0
413 425
473 485
≈ 15,63
840. 47. R.0 840. 48. R.0 840. 50. R.0
438 450 463
498 510 523
≈ 15,72
840. 51. R.0 840. 52. R.0
475 488
535 548
≈ 15,91
840. 53. R.0 840. 55. R.0 840. 60. R.0
500 513 563
560 573 623
≈ 16,00
®
≈ 15,06
Available bend radii R [mm] 325 | 350 | 400 | 450 | 500 | 600 | 750 | 1000 Supplement Part No. with required radius (R). Example: 840.40.400.0 = e-chain with crossbars every link, inner width Bi 363 mm, radius R 400 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
446 More information
www.igus.eu/840
≈ 15,11 ≈ 15,34 ≈ 15,50 ≈ 15,57 ≈ 15,69 ≈ 15,80 ≈ 15,87 ≈ 15,93 ≈ 16,31 ≈ 16,47
20.06.2015
0:40 Uhr
Seite 447
Steel
E4.1 Series 840 Dimensions 656 Ba Bi
4.7 ≤184 mm
FLB
738
FLG
Inner height Pitch Links/m Chain length
204 mm 250 mm/link 4 (1000 mm) S/ + K 2
S S/2
D
R
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 0
4.0
8.0
12
16
20
250
Fixed end
1000
236
Unsupported length FLG / FLB [m] Length of travel S [m]
H
Moving end H - 236
90 80 70 60 50 40 30 20 10 2.0 1.5 1.0 0.5 0
204 236
Fill weight [kg/m]
Unsupported applications | Short travels
840
24
R
325
350
400
450
500
600
750
H
886
936
1036
1136
1236
1436
1736
2236
D K
818 1525
843 1600
893 1760
943 1915
993 2075
1093 2385
1243 2860
1493 3645
HF = H + 100
04C)-EU-D-IT-FR-390-515miJU2a
The required clearance height: HF = H + 100 mm (with 5,0 kg/m fill weight)
Gliding applications | Long travels from 15 m to max. 450 m S S/2
D2
S/2
►ACL Guide trough with glide bar
Guide trough without glide bar
R
HRI
Fixed end
H2
K2
CL = offset fixed point Moving end
Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels between 12 and 15 m we recommend a longer unsupported length. Chain length S/2 + K2 ®
R H2
325 580
350 580
400 580
450 580
500 580
600 580
750 580
1000 580
D2+25 1030 K2 2000 ACL 250
1080 2000 300
1380 2500 550
1610 3000 750
2000 3250 1050
2480 4000 1400
* * *
* * *
*Values upon request Request Info
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
447
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 448
E4.1 Series 840 Accessories
840
Steel mounting brackets | Pivoting Moving end 8000.1
Fixed end 8000.2 8000.21
31,5
64
8000.10
16,5
175
80
45,5
175 75
Bi - 50
Bi - 50
120
40° 40° 40°
20
74°
50
60° 8000.11
74° 60°
8000.20
Steel | Recommended for unsupported, gliding, vertical hanging, standing applications Part No.
Mounting bracket
pivoting 1 .12.VS.E 8000.0
Full set (both sides), ending with outer side link, screwed - standard
3 .12.VS.E 8000.0
Full set (both sides), beginning with outer side link (moving end), ending with inner side link (fixed end), screwed - standard
Stainless steel version available - please add index .E (material: stainless steel 1.4301)
Note: depending on the e-chain length, the carrier will end with 1 outer or 3 inner side links. For the best appearance, make sure the e-chain ends with 1 outer side link whenever possible. (with odd number of links)
1
®
1
2
=1
®
A
3
4
5
Strain relief e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656
Request Info
1-800-453-1692 www.aboveboardelectronics.com
448 More information
www.igus.eu/840
2
=3 3
4
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 449
E4.1 Series 840 Accessories
840
Interior separation
8411
415.X
8411
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
III 10
30
S XX
Separator 8401
Separator for e-chains
®
unassembled 8401 assembled 8411 Spacer* for e-chains
®
unassembled 405.XX assembled 415.XX
Request Info
For a vertical subdivision. Offers safe strength due to its wide base design, also when used with thick cables or hoses.
Spacer* 405.XX Separators can be fixed in position by spacers. The available interior height is reduced by 2 mm per spacer (4 mm when spacers are fitted on both sides). To avoid this, the parts can also be installed from the outside on the opening crossbar. (not for long travel applications). XX = width of the spacer (please choose between 10, 15, 20, 30, 40 mm).
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
449
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 450
E4.1 Series E4.350 Product range
E4.350
CI 350
®
Largest plastic e-chain - extreme inner height 350 mm C..
Q
J
...E4.350 crossbars every link
I ®
e-chains | Series E4.350 crossbars every link (removable along the inner and outer radius) Part No. e-chains
Bi
Ba
E4.350
[mm]
[mm]
[kg/m]
E4.350. 400. R.0 E4.350. 500. R.0
400 500
540 640
61,9
E4.350. 600. R.0
600
740
69,6
®
65,7
Part No. e-chains
Bi
Ba
E4.350
[mm]
[mm]
[kg/m]
E4.350. 700. R.0 E4.350. 800. R.0
700 800
840 940
73,4
®
77,2
Available bend radii R [mm] 500 | 750 | 1000 Supplement Part No. with required radius (R). Example: E4.350.500.500.0 = e-chain with crossbars every link, inner width Bi 500 mm, radius R 500 mm, colour black ®
Request Info
1-800-453-1692 www.aboveboardelectronics.com
®
Largest* plastic e-chain series E4.350 now available as ESD-version Not only the material is important for a safe electrostatic discharge. The structural design is also crucial for a truly safe use. The e-chains from the E4.1 modular kit ensure a permanently constant discharge because they have a positive connection of the echain links to one another. More information www.igus.eu/ESD ®
®
®
" 42
450 More information
www.igus.eu/E4.350
igus Serie E4.350 extreme inner height: 350 mm Please ask the igus project team for additional support when specifying this series. (*issue 11/2011) Phone +49 2203 9649-800 ®
20.06.2015
0:40 Uhr
Seite 451
E4.1 Series E4.350 Dimensions
E4.350 upon request
Ba Bi
4.7 ≤315 mm
FLB FLG
R
0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12
Fixed end
470
8.0
12
16
20
450
4.0
24
500
750
1000
1450
1950
2450
H
Moving end
0
-0 H +25
350 mm 470 mm/link 2 (940 mm) S/ + K 2
S S/2
D
Unsupported length FLG / FLB [m] Length of travel S [m]
R
Inner height Pitch Links/m Chain length
H - 450
650 600 550 500 450 400 350 300 250 200 150 100 50 0
350 450
Fill weight [kg/m]
Unsupported applications | Short travels
upon request
HF = H + 150
04C)-EU-D-IT-FR-390-515miJU2a
D 1430 1680 1930 K 2515 3300 4085 The required clearance height: HF = H + 150 mm
Gliding applications for long travels are available upon request, please consult igus . ®
Cleaning of a port basin in Antwerp. On a stroke of 138 meters an e-chain series E4.350 guides cables and hoses with a total fill weight of 98 kg/m ®
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
451
04C)-EU-D-IT-FR-390-515miJU2a
E4.350
20.06.2015
0:40 Uhr
Seite 452
E4.1 Series E4.350 Accessories Steel mounting brackets | Locking
Moving end
Fixed end
Steel mounting brackets Mounting brackets for serie E4.350 according to your requirements. Steel or stainless steel available (material: stainless steel 1.4301).
Robust steel mounting bracket for secure fixation and connection
452 More information
www.igus.eu/E4.350
04C)-EU-D-IT-FR-390-515miJU2a
20.06.2015
0:40 Uhr
Seite 453
E4.1 Series E4.350 Accessories
E4.350
Interior separation
351.1
8001H1 Clips
451.X
8001H2 Clips
No lateral spacing to side links necessary. As standard separators are assembled every 2nd e-chain link. ®
Separator for vertical subdivision 350.1
Separator for vertical subdivision
II
For a vertical subdivision subdivision 450.X at 3 different heights.
unassembled 350.1 assembled 351.1
Shelf for horizontal subdivision 450.X
Shelf for horizontal subdivision
For horizontal separation with clips separators for vertical subdivision. Horizontal shelves of various widths can be
unassembled 450.X assembled 451.X
fitted at 3 different heights.
Horizontal shelves Width X [mm]
Width X [mm]
assembled Width X [mm] unassembled 50 450.50 451.50 65 450.65 451.65 75 450.75 451.75
225 237 250
450.225 450.237 450.250
451.225 451.237 451.250
400 412 425
450.400 450.412 450.425
451.400 451.412 451.425
87
450.87
451.87
262
450.262
451.262
437
450.437
451.437
100 112 125
450.100 450.112 450.125
451.100 451.112 451.125
275 287 300
450.275 450.287 450.300
451.275 451.287 451.300
450 462 475
450.450 450.462 450.475
451.450 451.462 451.475
137 150
450.137 450.150
451.137 451.150
312 325
450.312 450.325
451.312 451.325
487 500
450.487 450.500
451.487 451.500
162 175 187 200 212
450.162 450.175 450.187 450.200 450.212
451.162 451.175 451.187 451.200 451.212
337 350 362 375 387
450.337 450.350 450.362 450.375 450.387
451.337 451.350 451.362 451.375 451.387
512 525 537 550 600
450.512 450.525 450.537 450.550 450.600
451.512 451.525 451.537 451.550 451.600
unassembled
Request Info
assembled
unassembled
assembled
1-800-453-1692 www.aboveboardelectronics.com
igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 |
[email protected] | www.igus.eu ®
453