Igus System P4 Profile Rol E Chain Reduce Energy Consumption

07)-D-EU-IT-LANGSPEZ-768-896a2 20.06.2015 2:14 Uhr Seite 786 System P4 Introduction Advantages Low vibration: Low ma...

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07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:14 Uhr

Seite 786

System P4 Introduction Advantages Low vibration: Low maintenance: Low noise: offset operation of tribo-optimised special roller- / e-chain upper and lower run plastic rollers links -design

®

Secure guidance: Robust: comb style auto- steel mounting glide crossbars brackets

Reduce energy consumption by 57% system P4, profile-rol e-chain ®

System P4 - safe, low noise, abrasion-resistant energy supply system on long travels up to 800 m and more. With the low-maintenance igus system P4, a secure energy supply system can be implemented on long travels up to 800 m for cranes or conveyor systems. The upper run and lower run roll staggered on each other. Thus the tribo-optimised plastic rollers don’t overrun, but roll on a continuous, wide roll-through surface. The P4 profile-rol e-chain is safely guided by the comb-shaped autoglide crossbars and the special trough system. Systems of this type should be designed by our system design engineers, please contact us about this. ● Long travels up to 800 m and more, high fill weights up to 30 kg/m ● For very long travels and high travel speeds up to >10 m/s ● Identical pitch of the e-chain link with or without roller ● Smooth, low noise operation iF product design award ● Integrated captive roller in the side part I 2007 igus system P4 ● autoglide crossbars for a safe guiding in very long travels product design ● Large modular tool box system with interior separations of the system E4 award ®

®

I.

®

2007 •

Typical industries and applications ● Cranes ● Warehousing ● Plant construction ● Materials handling

O 786

Find a video online www.igus.eu/P4_movie Discover the advantages

www.igus.eu/best/P4

®

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Seite 787

System P4 Energy efficiency Save up to ca. 57% energy ®

Energy efficient polymer e-chains and cables - reduce energy consumption by 57% With the right materials and clever design, the energy consumption can be drastically reduced, as now proven by current tests and sample calculations in the e-chain and cable laboratory at igus . igus e-chains and chainflex cables reduce the required drive power and extend the application‘s service life. ®

®

®

®

®

System P4

Better cables, stronger, rolling e-chains®

-57% rol e-chain

®

Rolling instead of gliding

-37% E4.1

Stronger e-chains®

-17% chainflex

®

Optimised cables

Ea

-17% Standard

Gliding application

100% ®

System P4

chainflex

Reduce energy consumption

= by 57%

+

Sample calculations online www.igus.eu/energyefficiency

®

®

dB(A)

v m/s

System P4 | igus profile-rol e-chain tests

10

Travel speed igus P4 profile-rol e-chain ®

1) First rol e-chain from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance ®

86

®

84 82

6.0

80

4040RHD 5050RHD

1999

2004

P4.32 P4.42 P4.56 P4.80

0 2008

76

0

I

P4.56

2828R 3838R 4040R 5050R

4040R

78

3.0

1

2

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

787

i

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System P4 Selection table Series

Inner height hi [mm]

Inner width Bi [mm]

Outer width Ba [mm]

Outer height ha [mm]

Bend radius R [mm]

Travels max. [m]

Page

System P4 profile-rol e-chain

®

safe, low noise, abrasionresistant on long travels P4.32 P4.42 P4.56 P4.80

32 42 56 80

100 - 200 100 - 200 187 - 400 187 - 400

132 - 232 154 - 254 257 - 470 263 - 476

54 64 84 108

150 - 250 100 - 350 250 - 350 250 - 350

Request Info

500 600 800 800

790 794 798 802

1-800-453-1692 www.aboveboardelectronics.com

System P4 | Features | Accessories

Optimised interior separation programme, cables last up to 4 times longer

Robust igus pivoting mounting brackets available

Offset operation of upper and lower run, resulting in continuous roll-through surface

Extension link for heavy fill weights

Tribo-optimised plastic rollers for all

2 inner heights available (56, 80 mm) 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic)

igus P4 systems Wear optimised Long cycle life Improved rolling Lower noise and vibration

• Aluminium guide trough system • Special geometry in combination with

®

®

autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life • igus aluminium trough segments resist ®

Same pitch for roller links / e-chain links ®

788 More information

www.igus.eu/P4

corrosion

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System P4 Technical data Overview Technical data Speed rolling

≤ 10 [m/s]

Acceleration rolling

≤ 50 [m/s2]

Material - permitted temperature °C, igumid G Flammability class, igumid G

-40°C – +120°C VDE 0304 IIC UL94 HB

igus P4 rol e-chain in suitable super alu trough. High speeds, longest travels, smooth running - giving longest lifetime ®

®

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

789

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System P4 Series P4.32 Product range

P4.32

®

profile-rol e-chain with comb style autoglide crossbars, medium inner height

CI 32

P4.32 crossbars every link

P4.32 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.32. 10 . R.0 P4.32. 15 . R.0

100 150

132 182

| 075*| 100*| 125*| 150 | 200 | 250 | 300* | 075*| 100*| 125*| 150 | 200 | 250 | 300*

≈ 2,71

P4.32. 20 . R.0

200

232

| 075*| 100*| 125*| 150 | 200 | 250 | 300*

≈ 3,34

®

Weight [kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.32.15.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

790 More information

www.igus.eu/P4.32

≈ 3,04

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 791

System P4 Series P4.32 Dimensions

P4.32

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

11-----li 11 32 54

≤29 mm

2 x 54 + 3

Ba + 6 Ba Bi

System P4 principle

Inner height 32 mm Pitch 56 mm/link Links/m 18 (1008 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 500 m | Fill weight 6,0 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

075*

100*

125*

150

200

250

300*

H2

125

125

125

125

125

125

125

D2 K2

425 728 100

500 840 150

635 1064 263

760 1232 376

1015 1624 596

1400 2072 835

1625 2464 1054

ACL

M

*Radius available upon request, please consult igus for delivery time. ®

=

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

Request Info

1-800-453-1692 www.aboveboardelectronics.com

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

791

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.32

20.06.2015

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Seite 792

System P4 Series P4.32 Accessories Interior separation | New generation

32

16

3,4

16

5

32.1.1

32.2.1

32.3.1

3210.X

32.4.1

32.5.1

As standard separators are assembled every 2nd e-chain link! ®

iX I IA IX I IN 3

Standard separator, wide base assembled

7

For even faster installation

QuickLock crossbar unassembled 32.2 assembled 32.2.1

12 3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 32.3 assembled 32.3.1

8

7

Locks securely in 5 mm increments

Notch separator for notch crossbar

3

(: =

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 32.5 assembled 32.5.1

12

3,4

32.1 32.1.1

Separator for

3

=

Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled

12

X -1

Standard - for any application

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 3200.X assembled 3210.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at one height.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

1-800-453-1692 www.aboveboardelectronics.com

792 More information

www.igus.eu/P4.32

3200.250 3210.250

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 793

System P4 P4.32 Accessories

P4.32

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.32100.5.VS.E45 90 60

P4.32100.4.VS.E45 80 32,5 35

mJ_, 0

@

..I 4I ..I

••

I. I. I.

41 41 Al

1,.• 1,.• lr

12,5

A = Bi - 20

Bi

Bi + 32

60

9

32

00

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

10. 0. 15.

P4.32100.54.10.VS.E45 P4.32100.54.15.VS.E45

100 150

80 130

20.

P4.32100.54.20.VS.E45

200

180

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the ®

strain relief. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

793

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Seite 794

System P4 Series P4.42 Product range

P4.42

®

profile-rol e-chain with comb style autoglide crossbars, medium inner height

CI 42

P4.42 crossbars every link

P4.42 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.42. 10 . R.0 P4.42. 15 . R.0

100 150

154 202

| 100 | 125 | 150 | 200 | 250 | 300 | 350 | 100 | 125 | 150 | 200 | 250 | 300 | 350

≈ 3,95

P4.42. 20 . R.0

200

254

| 100 | 125 | 150 | 200 | 250 | 300 | 350

≈ 4,47

®

[kg/m]

Supplement Part No. with required radius (R). Example: P4.42.15.150.0

Request Info

1-800-453-1692 www.aboveboardelectronics.com

794 More information

www.igus.eu/P4.42

Weight

≈ 4,22

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 795

System P4 Series P4.42 Dimensions

P4.42

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

11-----li 11 42 64

≤38 mm

2 x 64 + 3

Ba + 6 Ba Bi

System P4 principle

Inner height 42 mm Pitch 67 mm/link Links/m 15 (1005 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 600 m | Fill weight 7,0 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

M

R

100

125

150

200

250

300

350

H2

140

140

140

140

140

140

140

D2 K2

520 930 195

785 1206 335

940 1407 470

1280 1876 765

1620 2345 1045

1960 2814 1330

2265 3216 1615

ACL

=

Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

795

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.42

20.06.2015

2:15 Uhr

Seite 796

System P4 Series P4.42 Accessories Interior separation | New generation

1

11. 5

42

21

7,5 7,5

3,4

NEL

41-

21

N=MI=INILMF -91=111 aL

MM\M

M\M 42.1.1

i l k WM\ 42.2.1

42.3.1

3210.X

42.4.1

42.5.1

As standard separators are assembled every 2nd e-chain link! ®

3

i

0

i

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled assembled

14 4

For even faster installation

Separator for

3

QuickLock crossbar unassembled 42.2 assembled 42.2.1

14 3

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 42.3 assembled 42.3.1

7 4

Locks securely in 5 mm increments

Notch separator for notch crossbar

3

r: , = X -1

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 42.5 assembled 42.5.1

14 3,4

IX Ig I0

42.1 42.1.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 3200.X assembled 3210.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225 075

3200.075 3210.075 150

3200.150 3210.150 250

100 115

3200.100 3210.100 175 3200.115 3210.115 200

3200.175 3210.175 3200.200 3210.200

Request Info

1-800-453-1692 www.aboveboardelectronics.com

796 More information

www.igus.eu/P4.42

3200.250 3210.250

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 797

System P4 P4.42 Accessories

P4.42

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.42100.5.VS.E45 97,5

P4.42100.4.VS.E45

60

32,5

80 35

12,5

A = Bi - 12

Bi

Bi + 54

60

32

9

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index 10. 15.

0-

20.

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

P4.42100.54.10.VS.E45 P4.42100.54.15.VS.E45

100 150

80 130

P4.42100.54.20.VS.E45

200

180

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. In addition it includes a C-profile for the ®

strain relief. Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

797

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 798

System P4 Series P4.56 Product range

P4.56

®

profile-rol e-chain with comb style autoglide crossbars, large inner height

ID 56

P4.56 crossbars every link

P4.56 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.56. 18 . R.0 P4.56. 20 . R.0

187 200

257 270

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 6,72

P4.56. 25 . R.0 P4.56. 30 . R.0

250 300

320 370

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 7,39

P4.56. 35 . R.0 P4.56. 40 . R.0

350 400

420 470

| 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500* | 150*| 200 | 250 | 300 | 350 | 400*| 450*| 500*

≈ 8,19

®

Weight [kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.56.20.250.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Extension link for heavy fill weights 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request. More information www.igus.eu/P4

798 More information

www.igus.eu/P4.56

≈ 7,03 ≈ 7,79 ≈ 8,49

07)-D-EU-IT-LANGSPEZ-768-896a2

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Seite 799

System P4 Series P4.56 Dimensions

P4.56

as

Offset operation of upper and lower run, rresulting in continuous roll-through surface

56 84

≤50 mm

2 x 84 + 4

Ba + 8,25 Ba Bi

System P4 principle

Inner height 56 mm Pitch 91 mm/link Links/m 11 (1001 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 800 m | Fill weight 13 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-s-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

150*

200

250

300

350

400*

450*

500*

H2

**

180

180

180

180

180

**

**

D2 K2

** ** **

1140 1820 550

1470 2275 800

1700 2639 1000

1950 3003 1200

2255 3458 1450

** ** **

** ** **

ACL

*Radius available upon request, please consult igus for delivery time. ®

M

**Values upon request

= Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - aluminium guide trough system Special geometry in combination with autoglide cross bars allows for offset upper and lower run • Strong installation kits for long cycle life •Aluminium trough segments resist corrosion and seawater More information www.igus.eu/P4

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

799

07)-D-EU-IT-LANGSPEZ-768-896a2

P4.56

20.06.2015

2:15 Uhr

Seite 800

System P4 Series P4.56 Accessories Interior separation | New generation

56 28

14

14

4,5

28

5

56.1.1

min.16

56.2.1

56.3.1

521.X

56.4.1

56.5.1

min.16

Note: please observe a lateral spacing to the side links! e-chain : 16 mm As standard separators are assembled every 2nd e-chain link! ®

®

4

iX Ig IX IN _ ,t

Standard separator, wide base

Standard - for any application Separator with a wide base for maximum holding strength in the e-chain . ®

unassembled 56.1 assembled 56.1.1

18

8

For even faster installation

Separator for

4

QuickLock crossbar unassembled 56.2 assembled 56.2.1

18

4

Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 56.3 assembled 56.3.1

8

8

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

4,5

18

X -1

=

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 56.5 assembled 56.5.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 3 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

800 More information

www.igus.eu/P4.56

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 801

System P4 P4.56 Accessories

P4.56

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.56100.5.VS.E45 106,5

51,5

45

100 40

15

15

A = Bi - 20

70

70

Bi

Bi - 14

Bi + 70

40

P4.56100.4.VS.E45

44

12

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

18. 20.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

180 200

160 180

25. 30.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

250 300

230 280

35. 40.

P4.56100.54.VS.E45 P4.56100.54.VS.E45

350 400

330 380

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. There is a fixed end module integrated that can be clamped directly into the trough without drilling any holes. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

801

07)-D-EU-IT-LANGSPEZ-768-896a2

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2:15 Uhr

Seite 802

System P4 Series P4.80 Product range

P4.80

®

profile-rol e-chain with comb style autoglide crossbars, large inner height

0 80

P4.80 crossbars every link

P4.80 | Crossbars every link - removable along the inner and outer radius Part No. e-chain

Bi

Ba

R Available bend radii

[mm]

[mm]

[mm]

P4.80. 18 . R.0 P4.80. 20 . R.0

187 200

263 276

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 8,85

P4.80. 25 . R.0 P4.80. 30 . R.0

250 300

326 376

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 9,46

P4.80. 35 . R.0 P4.80. 40 . R.0

350 400

426 476

| 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500 | 150*| 200*| 250 | 300 | 350 | 400*| 450*| 500

≈ 10,19

®

[kg/m]

*Radius available upon request, please consult igus for delivery time. ®

Supplement Part No. with required radius (R). Example: P4.80.20.250.0 Request Info

1-800-453-1692 www.aboveboardelectronics.com

Extension link for heavy fill weights 50% higher fill weight possible Maximum rigidity Divides cross section into compartments (electric/hydraulic) 2 inner heights (56, 80 mm) Available upon request. More information www.igus.eu/P4

802 More information

www.igus.eu/P4.80

Weight

≈ 9,13 ≈ 9,83 ≈ 10,46

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 803

System P4 Series P4.80 Dimensions

P4.80

Offset operation of upper and lower run, rresulting in continuous roll-through surface

80 108

≤72 mm

2 x 108 + 4

Ba + 8,25 Ba Bi

System P4 principle

Inner height 80 mm Pitch 100 mm/link Links/m 10 (1000 mm) Chain length S/2 + K2

Rolling applications | Long travels up to max. 800 m and more | Fill weight 30 kg/m S S/2

S/2

D2 Fixed end

H2

K2

ACL = Offset fixed point Moving end

R

Guide trough with glide bar

Guide trough without glide bar

HRI

)

-P-ACL Total length of guide trough Note: for long travel (gliding) applications, please consult igus . In case of travels <10 m we recommend an unsupported e-chain . ®

®

R

150*

200*

250

300

350

400*

450*

500

H2

180

180

180

180

180

180

180

180

D2 K2

955 900 **

1310 1400 **

1610 1800 600

1974 2300 800

2060 2700 970

2625 3200 1160

2910 3600 **

3275 4100 1530

ACL

*Radius available upon request, please consult igus for delivery time. ®

M

**Values upon request

= Request Info

1-800-453-1692 www.aboveboardelectronics.com

System P4 - steel guide trough system •Special geometry in combination with autoglide cross bars allows for offset upper







and lower run Strong installation kits for long cycle life Stainless steel trough segments resist corrosion and seawater Available upon request More information www.igus.eu/P4

I

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

803

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 804

System P4 Series P4.80 Accessories

P4.80

Interior separation | New generation

40 40

80

4,5

56

14 14 14 14

5

80.1.1

min.16

80.2.1

80.3.1

521.X

80.4.1

80.5.1

min.16

Note: please observe a lateral spacing to the side links! e-chain : 16 mm As standard separators are assembled every 2nd e-chain link! ®

®

4

X

Standard separator, wide base

: i

18

4

18

x x

a

4

-

8 8

18

t =

4,5

...

unassembled 80.1 assembled 80.1.1 Separator for QuickLock crossbar unassembled 80.2 assembled 80.2.1

X -1

For even faster installation Wide on one side for high holding strength, narrow on opposite side for easy cable fitting.

For thin cables

Separator, narrow base

Separator with a narrow base for a large number of thin cables side by side. Saves space in e-chains . ®

unassembled 80.3 assembled 80.3.1

Locks securely in 5 mm increments

Notch separator for notch crossbar

4

IN

Separator with a wide base for maximum holding strength in the e-chain . ®

8

X

Standard - for any application

Notch separator for exact positioning in e-chains . Recommended for side-mounted applications. ®

unassembled 80.5 assembled 80.5.1

Horizontal separation

Full-width shelf, lockable

Full-width shelf locks securely into separators at both ends,

unassembled 520.X assembled 521.X

giving a fixed width. Separators can be moved freely over the shelf in horizontal direction. Can be fitted at 5 different heights.

Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225 065

520.065 521.065 150

520.150 521.150 250

520.250 521.250

075 100

520.075 521.075 175 520.100 521.100 200

520.175 521.175 300 520.200 521.200 450

520.300 521.300 520.450 521.450

Request Info

1-800-453-1692 www.aboveboardelectronics.com

804 More information

www.igus.eu/P4.80

07)-D-EU-IT-LANGSPEZ-768-896a2

20.06.2015

2:15 Uhr

Seite 805

System P4 P4.80 Accessories

P4.80

Mounting brackets | pivoting Fixed end Polymer

Moving end Steel

P4.80100.5.VS.E45 100 45

45

100 40

15

15

A = Bi - 17

70

70

Bi

Bi - 14

Bi + 76

40

P4.80100.4.VS.E45

44

12

Mounting brackets pivoting | Recommended for rolling applications on long travels Width Index

Part No. full set for Fixed end and moving end

Bi

A

[mm]

[mm]

18. 0* 20.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

180 200

160 180

25. 30.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

250 300

230 280

35. 0* 40.

P4.80100.54.VS.E45 P4.80100.54.VS.E45

350 400

330 380

The mounting brackets for P4 e-chains consist of a steel mounting bracket at the moving end and a polymer mounting bracket at the fixed end. This ensure that the rollers move over a plain surface at the fixed end. ®

Request Info

1-800-453-1692 www.aboveboardelectronics.com

Strain relief, e.g. clamps, tiewrap plates, nuggets and plug-in clips are available from stock. The complete chainfix range with order options from page 656

A

igus GmbH Germany | Phone +49 2203 9649-800 Fax -222 | [email protected] | www.igus.eu ®

805